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Case Studies Directory
Case Studies Discover how companies across a broad spectrum of industries – from food and packaging, to automotive, to machine tools, plastics and electronics — use our technology to introduce new products, achieve greater manufacturing flexibility and transform their business performance. Click on a column head to sort the stories by category.
 
  Technology
  Industry
  Application Summary
  Company
  Products
   Electric Drives & Controls
   Packaging
   IndraMotion for packaging solution used in cost-effective palletizer
   Emkon
   IndraDrives, IndraLogic, IndraMotion MLC enhanced with IndraControl L40 controller, IndraControl V HMI
   Electric Drives & Controls
   Packaging
   Delta Q-16 servo-driven gable top form/fill/seal packaging machine runs at 18,000 cartons per hour
   Evergreen Packaging Equipment
   DiaX04 drives, PPC controller, VisualMotion software, SERCOS
   Electric Drives & Controls
   Packaging
   Cartoner features more modularity, less energy use
   Z Automation Company, Inc.
   IndraMotion MLC motion logic, IndraDrive Mi, IndraControl VEP HMI
   Electric Drives & Controls
   Packaging
   Rexroth integrated drive and control systems, including IndraDrive integrated servo motor/drive and IndraMotion motion logic controller, enabled Brenton Engineering to create a faster, simpler and more energy-efficient all-servo case packer.
   Brenton Engineering
   IndraDrive Mi integrated servo motor/drive platform, IndraMotion MLC L40 motion logic controller, IndraControl VEP40 HMI
   Electric Drives & Controls
   Packaging
   Paper Machinery Corp. launches industry's first servo-driven container-forming machine using Rexroth IndraMotion MLC, digital drives and direct drive rotary motors.
   Paper Machinery Corporation (PMC)
   IndraMotion MLC, IndraDrive Cs, IndraDryn T motors, CamBuilder
   Electric Drives & Controls
   Semiconductor and Electronics Manufacturing
   Rexroth NYCe4000 motion controller with SERCOS III regulates the complex operation involved under demanding, real-time conditions for high-accuracy die bonder machine
   Smart Equipment Technology (SET) SAS
   NYCe4000 motion controller with SERCOS III
   Electric Drives & Controls
   Printing
   In-depth training from Bosch Rexroth reduces downtime, improves efficiency for Louisville Courier-Journal press technicians
   Courier-Journal
   SYNAX firmware, Syntop13 software
   Electric Drives & Controls
   Packaging
   Improve overall speed and efficiency of packaging line with new high-speed servo-driven casepacker tied in to existing upstream cup machine.
   Mullins Food Products
   IndraDrive, distributed intelligence, servo motors, servo system, MSK, PPC-R controller, PC-based motion and logic, Applied International Motion
   Electric Drives & Controls
   Metal Forming
   Control system retrofit offers refreshment for vending machine production.
   Royal Vendors
   IndraDrive M drive, IndraDyn A series MAD motors with regenerative capabilities, SMC software, IndraControl VCP08 control HMI
   Electric Drives & Controls
   Converting
   Drive and control system and easy-to-program software from Rexroth help develop a precise machine for the converting industry
   Summit Machine, Inc.
   IndraDrive intelligent servo drives, IndraDyn servo motors, IndraControl VEP operator interface, SYNAX 200
   Electric Drives & Controls
   Semiconductor and Electronics Manufacturing
   Hard disk transport speed gets a big boost from Rexroth linear motion system and NYCe 4000 controls platform.
   Intevac, Inc.
   Rexroth Linear Motion System (LMS), NYCe 4000 controller
   Electric Drives & Controls
   Solar
   Rexroth brings SYNAX shaftless drive precision to new machinery for solar cell production process.
   Northfield Automation Systems
   SYNAX 200 shaftless motion control system, IndraDrive C drives, MSK Servo Motors, SERCOS III industrial Ethernet
   Electric Drives & Controls
   Lumber
   Lumber stacker uses Rexroth regenerative drive system to put excess energy back into the main power grid
   MoCo Engineering and Fabricating
   IndraMotion MLD, IndraDrive drive system, IndraDyn servo motors, SERCOS III
   Electric Drives & Controls
   Packaging
   Develop an end-of-line packaging machine for multiple robots that maintains speed and accuracy, while reducing overall size and cost
   Cama Group
   IndraMotion MLC, IndraDrive, IndraDyn, IndraWorks
   Electric Drives & Controls
   Packaging
   Rexroth's IndraDrive Mi Compact Integrated Motor and Drive Helps KHS Develop Modular Packaging Machinery
   KHS
   IndraDrive Mi integrated motor and drive
   Electric Drives & Controls
   Packaging
   T-TEK‘s high-speed beverage palletizer provides speed improvements and energy savings estimated at 20 percent.
   T-TEK
   IndraDrive M drives, HVR power supply, MSK servo motor
   Electric Drives & Controls
   Machine Tool
   More precision, less setup time on five-axis air-bearing die grinder with high-performance IndraMotion MTX CNC system
   Pride Engineering
   IndraMotion MTX CNC, IndraDrive drives, IndraDynS servo motor, IndraDyn T torque motor, IndraControl HMI, WinStudio, Ball Screws
   Electric Drives & Controls
   Metalworking
   Rexroth helps Specialty Tooling with the challenge of improving a tube-bending machine with intelligent servo drives.
   Specialty Tooling
   Digital servo drives
   Electric Drives & Controls
   Packaging
   Rexroth digital electric drives and motors provide Spee-Dee Packaging Machinery's rotary filler machine with more versatility and dramatically cut product changeover times.
   Spee-Dee Packaging Machinery
   Digital servo drives and motors
   Electric Drives & Controls
   Packaging
   Ultra Packaging uses Rexroth’s MLC motion controller and IndraDrive Mi to give cartoner new look with cleaner control cabinet, less wiring
   Ultra Packaging, Inc.
   MLC motion controller, IndraDrive Mi, VCP HMI
   Electric Drives & Controls
   Machine Tools
   Retrofit drive upgrades extend the life of contour grinding machines with minimal operational downtime
   Cummins, Inc.
   DIAX03 DKR Analog drives
   Electric Drives & Controls
   Packaging
   The PDI Medical Combination Pouch System uses a Rexroth control system to convert pre-made medical header bags and shaped pouches to exacting industry specifications at a rate of nearly 200 seals per minute.
   CMD Corporation
   IndraMotion MLC L40 controller wtih SERCOS, IndraControl VEP 40 HMI, IndraDrive Mi, IndraDrive C converter, IndraDyn MSK servo motor, aluminum structural framing
   Electric Drives & Controls
   Spin Welding
   Rexroth integrated drive and control systems
   Eagle Technologies
   IndraMotion MLD, IndraDrive digital intelligent servo drives, IndraDyn S motors, Rexroth HMI, Safety on Board drive-based machine safety system
   Electric Drives & Controls
   Packaging
   Rexroth automation system and integrated safety technology improves packaging production for a variety of tea products
   Teepack
   IndraMotion for Packaging, IndraMotion MLD, SERCOS III, Safety on Board, IndraMotion MLC
   Electric Drives and Controls
   Packaging
   Rexroth’s IndraDrive Mi integrated motor drive reduces footprint, increases flexibility in compact robotic packaging machine
   Goodman Packaging Equipment
   IndraDrive Mi integrated motor drive
   Hydraulics - Industrial
   Energy
   Bosch Rexroth hydraulics upgrade helps improve burn control and energy production in trash to energy incinerator
   Montenay Energy Resources of Montgomery County, Inc.
   A10VS0 gear pumps, 2 FRE 6 proportional flow control valves, VT 5010 electrical amplifier cards with electrical position feedback
   Hydraulics – Industrial
   Plastics
   Rexroth electrohydraulics make extrusion gap setting and control a smooth, rapid and highly accurate process
   Davis Standard LLC
   HACD electrohydraulic controllers, CST4 hydraulic cylinders, servo solenoid proportional valves
   Hydraulics – Industrial
   Civil Engineering
   World-famous canal retrofitted with new hydraulic drive system on miter gates
   Panama Canal Authority
   AA4VSO pumps, hydraulic power units, cylinders, CERAMAX coating, CIMS measuring system
   Linear Motion & Assembly
   Solar
   Innovative Rexroth slide-in photovoltaic module mounting system reduces material costs, speeds installation time
   Flat Rock Solar
   Aluminum Structural Framing
   Linear Motion & Assembly
   Packaging
   As a Contract Baker, Oak State knows they must stay responsive to stay competitive. See how a new packaging line with VarioFlow conveyors helps them do that.
   Oak State Products / NCC Automated Systems
   Rexroth's VarioFlow modular plastic chain conveyors, efficient packaging conveyors with unique features
   Linear Motion & Assembly
   Assembly
   Geothermal equipment manufacturer heats up assembly line with a lean manufacturing overhaul using the Rexroth Manual Production System
   Florida Heat Pump (FHP)
   Rexroth's Manual Production System
   Linear Motion & Assembly
   Waterjet Cutting
   Rexroth aluminum structural framing helps OMAX penetrate new markets for waterjet cutting machinery
   OMAX Corporation, Inc.
   Aluminum Structural Framing, DGE Dynamic Linear Element, eLINE Compact Ball Bushings
   Linear Motion & Assembly
   Architectural
   Aluminum structural framing used to help build world's largest binocular astronomical telescope
   AIP
   Aluminum structural framing
   Linear Motion & Assembly
   Assembly
   Aluminum structural framing and flow racks help Bosch Security reduce waste and improve overall production time.
   Bosch Security
   Rexroth's Manual Production System, including aluminum structural framing and flow racks
   Linear Motion & Assembly
   Optical
   VarioFlow conveyor and aluminum structural framing help lens manufacturer improve quality and production time while utilizing less space.
   Ophthonix / Eagle Technologies
   VarioFlow conveyor system, aluminum structural framing
   Linear Motion & Assembly
   Welding
   Rexroth CKK Compact Modules help AMET Welding Solutions raise performance, reduce costs for wind turbine builders
   AMET Inc.
   CKK Compact Modules, Ball Rail Systems
   Linear Motion & Assembly
   Automotive
   Axle Production at Skoda Auto with Rexroth's TS5 Transfer System
   Skoda
   TS5 Conveyors
   Linear Motion & Assembly
   Medical
   Rexroth structural framing forms the backbone of medical device manufacturing excellence
   Acumed®
   Aluminum Structural Framing
   Linear Motion & Assembly
   Assembly
   ROB-ELECTRONIC drastically reduces its delivery times and stocks by restructuring its production with Rexroth's Manual Production Systems
   ROB-ELECTRONIC
   Rexroth's Manual Production System
   Linear Motion & Assembly
   Architecture
   Rexroth aluminum framing is used as a key element in a unique, sustainable version of the family home.
   KieranTimberlake Associates LLP
   Aluminum Structural Framing
   Linear Motion & Assembly
   Solar
   Slide-in mounting system made with Rexroth aluminum framing reduces installation costs and adds style
   Project Frog
   Aluminum Structural Framing
   Linear Motion & Assembly
   Architectural
   Aluminum structural framing used in exhibit at Cooper-Hewitt National Design Museum in New York City
   KieranTimberlake Associates LLP
   Aluminum structural framing
   Linear Motion & Assembly
   Architectural
   Aluminum structural framing used to construct glass house.
   Taalman Koch Architecture
   Aluminum structural framing
   Linear Motion & Assembly
   Solar
   Rexroth aluminum structural framing products are a good fit for residential and commercial solar energy applications
   LG Energy Solutions
   Aluminum Structural Framing
   Mobile Hydraulics
   Mining
   Rexroth hydraulics used on Schramm, Inc. drill rig to help rescue Chilean miners
   Schramm, Inc
   AA11VLO130 variable displacement axial piston hydraulic pumps
   Multiple Technology
   Packaging
   Rexroth helps Winpak vertical form-fill-and-seal machine do more with less
   Winpak Lane
   IndraMotion MLC, IndraDrive drives, IndraDyn motors, HF03-LG pneumatic manifold, MKR linear module
   Multiple Technology
   Motorsports, Automotive
   Rexroth hydraulics, electric drives and linear guides key elements of new racecar suspension simulator
   Livingston & Haven/ADI
   AA10VSO pump, 4WREE6 valves, CDT4 cylinders, VT-HACD controller, Linear Ball Rail, Ball screw, EcoDrive, WinStudio
   Multiple Technology
   Printing & Converting
   Rexroth technology leads to “less” - less waste, shorter changeovers - for new flexographic press
   Paper Converting Machine Company
   IndraDrive M regenerative servo drives, IndraDyn T frameless torque motors, IndraMotion MLC controller, Rexroth Ball Screws and Ball Rails
   Multiple Technology
   Packaging
   Rexroth pneumatics, controls and linear components help vertical sleeve labeler boost throughput
   SleeveCo
   IndraMotion MLD, IndraDrives, IndraControl VEP HMI, IndraDyn S MSK motors,MSC guided pneumatic actuators, MLR linear modules, NCT units
   Multiple Technology
   Plastics
   Rexroth drive, control and linear motion technology help plastics spin welder improve reliability and machine safety, while reducing waste and downtime.
   Eagle Technologies
   IndraMotion MLD integrated motion logic control, IndraDrive digital intelligent servo drives with Safe Motion and Safety on Board, IndraDyn servo motor, SERCOS III Ethernet, Ball Screw and Ball Rail assemblies, VCP Series HMI
   Multiple Technology
   Testing
   Servo-controlled nondestructive testing ultrasound machine offers faster scanning, more versatility
   Marietta Nondestructive Testing, LLC
   IndraDrive Cs, L65 servo controller, IndraDrive MSK servo motors, Ball Rails®, TC08 pneumatic directional control valves, HF03 pneumatic directional control valves, IndraWorks software
   Multiple Technology
   Packaging
   Integrated motor and drive, machine control, pneumatics and linear motion system used in highly efficient, ultra-sanitary HFFS machine
   CP Packaging
   IndraDrive Mi integrated motor drive, IndraMotion MLC, VEP Series HMI, ED05 electro-pneumatic proportional valves, HF03-LG valve manifold, TDC Ball Rails
   Multiple Technology
   General Automation
   Multiple Rexroth components are used to help develop economical, high-precision linear actuator by Bell-Everman, Inc.
   Bell-Everman, Inc.
   Linear Ball Rail System, Aluminum Structural Framing, Pneumatic Grippers and Valves, Motion Logic and Robotic Controller, Servo Motors
   Multiple Technology
   Packaging
   Machine control, programming, and linear motion system helps Serpa Packaging Solutions develop versatile servo-driven balcony casepacker
   Serpa Packaging Solutions
   IndraDrive intelligent digital servo drives, IndraDyn servo motors, Linear Ball Rail system, IndraWorks software, SERCOS III, IndraMotion MLD
   Multiple Technology
   Packaging
   High-precision vertical case packer achieves faster packaging rate and greater flexibility with innovative multi-technology automation solution.
   Bosch Packaging
   KPZ pneumatic compact cylinders, MKR linear modules, IndraMotion for Packaging, HF03-LG pneumatic valves, AS2 maintenance unit
   Multiple Technology
   Packaging
   New packing lines stack milk cartons twenty percent faster and save seven hours a day in production time with same output.
   Advanced Machine Company (AMC), Norway
   CL03 Clean Line IP69K pneumatic valves with DeviceNet, GPC series rugged twin-action guide cylinders, ISO Clean Line series pneumatic cylinders, MSK servo motors, IndraDrive C digital drives, Ball screws and Ball Rails, remote monitoring
   Multiple Technology
   Aerospace
   Bosch Rexroth hydraulics, linear motion play key role in wing assembly process for new Airbus 380 plane
   Electroimpact / Airbus
   HNC100 hydraulic controller, hydraulic cylinders, linear motion runner blocks, ball rail systems and ball screws
   Pneumatics
   Printing and Converting
   Bosch Rexroth system competence and components help to redevelop ATLAS-40 machine for printing large-format labels
   Blumer Maschinenbau AG
   LS04 pneumatic mini-valve series, AS2 series air preparation units, Linear guide rails, Aluminum framing, Axial piston pump
   Pneumatics
   Timber Processing
   Bosch Rexroth pneumatic aluminum cylinder used to enhance trim saw speed and performance capabilities in harsh environment.
   USNR
   Bosch Rexroth ISO/VDMA 523 ideally cushioned pneumatic aluminum cylinder
   Pneumatics
   Glass Production
   Glass bottle manufacturer uses Rexroth tooth chain conveyor for smooth product transport in extreme temperatures.
   Ardagh Glass
   Inverted tooth chain conveyor
   Pneumatics
   Packaging
   Swiss brush company automates a challenging step packaging process with non contact transfer technology.
   Ebnat-Kappel AG
   Non Contact Transfer (NCT) unit
   Pneumatics
   Medical
   Bosch Rexroth developed a customized pneumatic directional control valve for a new oxygen concentrator from Nidek Medical
   Nidek Medical
   Customized Pneumatic Directional Control Valve
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