Consumer Packaged goods
High-Precision Automated Solution for Coffee Packaging Performance by RYCHIGER
RYCHIGER, a leading company for filling, sealing, cartining, case & tray packing and palletize machines, faced the complex requirement of a high-speed end-of-line packaging solution for the coffee industry. By partnering with Bosch Rexroth, they successfully developed the NCP-25 Drop-Packer, a machine that not only meets but exceeds modern production demands, achieving outstanding speed and flexibility while setting a new industry standard.
As a leading manufacturer of filling, sealing , cartining, case & tray packing and palletize machines, RYCHIGER specializes in developing advanced packaging systems for products like single-serve capsules and coffee bags. The company’s reputation is built on decades of expertise in the coffee industry, delivering innovative, reliable solutions that meet the evolving needs of producers worldwide.
The Challenge: High Demands on Packaging
RYCHIGER was tasked with developing a next-generation end-of-line packaging machine that had to meet exceptionally high standards for speed, precision, and flexibility. The project's success depended on overcoming several key challenges:
| Format Variety | The machine required the flexibility to handle various packing formats (e.g., 3, 6, & 12-packs) with minimal changeover times. |
| Precision & Product Protection | The system had to ensure the safe and accurate grouping of delicate coffee bags without damage. |
| Compact Footprint | The design needed to be compact to save valuable floor space in production environments. |
| Future-Proofing | The solution had to be scalable and open to adapt to future market demands. |
The Solution: A Powerful and Precise Motion Control System
To meet these requirements, RYCHIGER implemented a high-performance motion control system from Bosch Rexroth. This integrated solution forms the core of the NCP-25 Drop-Packer's performance and intelligence.
The system synchronizes all machine movements with maximum precision, enabling the rapid, servo-controlled grouping that protects the product. To significantly reduce the machine's footprint, cabinet-free drive technology was implemented, directly addressing the need for a compact design. The VarioFlow conveyor system ensures efficient and gentle handling of the bags, providing a smooth and continuous material flow into the machine. This combination of motion control, drives, and transport technology created a seamless, high-performance automation solution.
"With the support of Bosch Rexroth, we were able to develop a coffee packaging solution that fully meets our requirements for speed, accuracy, and uptime. The system's performance and scalability, along with our already implemented cabinet-free drive technology, give us and our customers a decisive competitive advantage."
– Alex Bialler | Head of Sales, RYCHIGER Canada
The Impact & Results: A New Standard in the Packaging Industry
The collaboration enabled RYCHIGER to bring a state-of-the-art packaging machine to market that delivers measurable results and sets new industry benchmarks:
- Maximum Performance: The machine reliably processes up to 35 bags per minute with outstanding precision, maximizing output.
- High Flexibility: Recipe-based changeovers allow for quick and easy adaptation to different packaging formats.
- Space Savings: The compact machine design, achieved through cabinet-free technology, reduces the overall footprint.
- Optimal Uptime: The use of robust, integrated components maximizes the machine's uptime and reliability.
- Future-Proof: An open and scalable automation architecture ensures that the machine is ready for future upgrades and requirements.
- Gentle Product Handling: Servo-controlled grouping ensures the complete integrity of the product during the packaging process.
By integrating a strategic automation solution from Bosch Rexroth, RYCHIGER has successfully transformed a complex technical challenge into a market-leading product. The NCP-25 Drop-Packer is a clear example of how targeted motion control technology can directly lead to increased performance, flexibility, and efficiency in a demanding production environment.
Would you like to improve the performance and efficiency of your packaging machines? Contact our automation experts today to learn how Bosch Rexroth can help you develop a future-proof solution.