Material crates on feed conveyor that is slightly inclined forward Kanban flow rack / supermarkets: Material flow for lean manufacturing
  • Optimize material flow with flexibility and efficiency
  • Eliminate waste in manufacturing
  • Customized solutions to improve performance

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Find out how to avoid waste in your production

With our aluminum profile system you are free to build your own clever solutions to improve the performance of your production.

Lean more about lean production

More efficiency for your processes

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Services & processes

MTpro planning software supports you from implementation through to lean, waste-free production. Short lead times and flexible processes help bring your vision to life.

Bosch Rexroth workstations with manual linked EcoFlow, Lean, ESD.

Lean manufacturing

Our applications enable the rapid and efficient adaptation of production lines while eliminating waste in accordance with lean manufacturing principles.

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Ergonomics

Ergonomic workstations help reduce waste in manufacturing. They adapt to employee requirements, promoting comfort and efficiency, rather than forcing employees to adapt to the workplace.

Bosch Rexroth ESD pictogram

ESD protection

Electrostatic discharges (ESD) can damage sensitive components. With our range of ESD protection products, you can reliably safeguard your production environment against ESD-related damage.

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Together towards the perfect solution:

The global Rexroth partner network

  • We provide the technological foundation with our state-of-the-art applications and systems
  • Our certified partners contribute their specialized expertise and local service capabilities to tailor these technologies precisely to your requirements

This collaboration ensures that you receive a solution that is not only technologically advanced but also perfectly integrated into your processes.

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Are you ready to optimize your processes?

Get in touch with us – we look forward to your inquiry.

Frequently asked questions (FAQs)

Project start and contact

1. I have never ordered from Bosch Rexroth before. Can I easily place an order with you?
The process is intentionally kept simple. We handle every type of inquiry quickly and with a focus on finding solutions. The fast and customized processing of inquiries regarding Kanban racks/supermarkets is handled through our certified partner network, ensuring local and efficient support.

2. I like the Kanban rack/supermarket application I've seen. What are the next steps?
We have implemented a wide variety of Kanban rack/supermarket applications. You can contact us directly. Your inquiry will be promptly forwarded to one of our qualified partners, who will contact you and implement your individual application.

3. Are there any reference projects I can view before making a decision?
We have numerous successfully implemented projects with customers worldwide. Our partners will gladly show you references and examples of how our Kanban racks have optimized material provision and reduced costs.

4. I have very specific requirements. Can I receive a personal consultation?
Personal consultation is a core part of our offering. Your individual challenges are our strength. Simply get in touch, and we will forward your request to one of our specialized partners.

Added value and efficiency

5. What exactly is a Kanban rack / supermarket and why should I implement it in my production?
A Kanban rack or supermarket is a core component of Lean management for material provisioning. It ensures a demand-driven, pull-controlled supply of materials at the workstation. This minimizes inventory, prevents waste, and secures a continuous material flow.

6. What advantages does a Bosch Rexroth Kanban rack/supermarket offer over other solutions?
Our Kanban solutions are based on the proven Bosch Rexroth aluminum profile system, which stands for modularity, robustness, and durability. You benefit from maximum flexibility in design, easy adaptability, ergonomics in material retrieval, and optimal integration into your Lean production strategy.

7. How does a Kanban rack contribute to increased efficiency and waste reduction?
Kanban racks minimize search times, prevent overstocking (Muda) by providing only what is needed, and automatically signal material demand. This leads to more efficient material supply, a reduction in errors, and a smoother, leaner production process.

Adaptability and accessories

8. Can I adapt a Kanban rack to my specific container sizes and types?
Yes, that is a crucial advantage! Thanks to the modular profile system, our Kanban racks can be precisely adapted to the dimensions of your containers, boxes, or trays to ensure optimal space utilization and a smooth material flow according to the 2-bin system.

9. Does Bosch Rexroth also offer accessories such as castors, labeling options, or special containers for Kanban racks?
Our extensive accessory program leaves nothing to be desired. From various castor types for mobility to clear labeling systems and special inclination plates for better ergonomics – everything is modularly adaptable to our system and enhances functionality.

10. I need Kanban racks for different types of materials (e.g., small parts, larger assemblies). Do you offer flexible solutions?
Our modular systems allow Kanban racks to be precisely tailored to the requirements of different material types. Whether it's light small parts or heavier assemblies – we configure the ideal supermarket for each material group with you and our partners.

Lean production, ESD protection and integration

11. Are Kanban racks only for manual retrieval, or can they also be automated?
Our Kanban racks are designed to support manual retrieval as well as be optimized for integration into automated systems, such as AGV connections or optical replenishment systems. They are a flexible link in your material flow.

12. Can Kanban racks also be used in cleanrooms or ESD-sensitive areas?
Yes, that is possible. We offer special versions with corresponding materials and coatings that meet the requirements of cleanrooms or ESD-protected areas. Our partners will be happy to advise you on the specific possibilities and configurations.

13. How do I best integrate a Kanban system into my existing production?
Our Kanban racks are designed to integrate flexibly into existing infrastructures. Thanks to their modularity and versatile mounting options, they minimize conversion efforts. Our partners will help you analyze your material flow and achieve optimal integration.

14. How complicated is the assembly or disassembly of a Kanban rack if I want to make changes or restructure it?
Thanks to our modular aluminum profile system, the assembly and disassembly of our Kanban racks are incredibly simple and require minimal tools. Changes, expansions, or restructurings can be made quickly and flexibly, ensuring maximum adaptability.

15. What lifespan can I expect from a Bosch Rexroth Kanban rack?
Quality and durability are core principles at Bosch Rexroth. Our Kanban racks are manufactured from high-quality aluminum profiles and are designed for continuous industrial use. They are robust, low-maintenance, and built for a long service life, securing your investment.