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Several FiFo stations, material shuttles with loaded blue boxes. Callout information above each railway track FiFo stations: Revolutionize your internal logistics

Optimize your material flow with intelligent FiFo control. Achieve space efficiency, process safety, and maximum transparency.

FiFo Stations

Revolutionize your internal logistics with intelligent FiFo stations

Our FiFo stations are smart solutions for optimized material supply in your manufacturing. As flexible supermarkets for dollies and carts, they ensure a consistent "First-In, First-Out" (FiFo) strategy. This minimizes scrap, guarantees smooth material flow, and maximizes space savings. Our modular systems adapt perfectly to your needs, making your manufacturing more efficient, transparent, and safe.

  • End-to-end traceability and process safety: The FiFo principle enables seamless fault analysis and swift resolution of material issues – ensuring maximum transparency and safety.
  • Optimized material flow & efficiency: As flexible supermarkets, the FiFo stations ensure structured, fast material supply, reduce stocks (Kanban), and avoid bottlenecks.
  • Maximum flexibility & space saving: Modular constructions adapt perfectly. Smart integration of flow rack systems makes efficient use of your production area and saves valuable space.
  • Consistent 5S implementation & transparency: Standardized delivery areas and information boards support the 5S principles and ensure maximum clarity in your material logistics.
  • Sustainable quality & cost reduction: Prevention of obsolescence and scrap through FiFo strategy increases product quality and reduces operating costs.

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Material shuttles with blue crates on separate material levels, which are guided on rails. In addition, material shuttles with stacked blue crates.

FiFo station 6-lane

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Are you ready to optimize your production processes?

Get in touch with us – we look forward to your inquiry.

Frequently asked questions (FAQs)

Project start and contact

I've never ordered from Bosch Rexroth before. Can I easily place an order with you?
The process is intentionally kept simple. We handle every type of inquiry quickly and with a focus on finding solutions. The fast and customized processing of FiFo station requests is handled through our certified partner network, ensuring local and efficient support.

I like the FiFo station application I've seen. How can I proceed to realize this application?
We have realized a variety of FiFo station applications. Please contact us directly. Your inquiry will be promptly forwarded to one of our qualified system partners, who will contact you soon and realize your individual FiFo station application, optimally integrating it into your shop floor.

Are there reference projects or best practices I can review before deciding?
We have numerous successfully implemented projects with customers worldwide. Our partners can gladly show you references and best practices of how our FiFo stations have sustainably improved material flow efficiency and productivity in various industries.

I have very specific requirements. Can I receive a personal consultation?
Your individual challenges are our strength. We warmly invite you to contact us directly. Our team will forward your inquiry to a specialized partner who will provide you with comprehensive personal advice and develop the perfect FiFo station solution for your specific requirements, which will revolutionize your material flow.

Added value and efficiency

What exactly is a FiFo station and why should I implement it in my production?
A FiFo (First-in, First-out) station is an intelligent storage system that ensures that materials stored first are also retrieved first. This prevents stock aging, reduces waste, and guarantees a continuous material supply at the workstation.

What advantages does a Bosch Rexroth FiFo station offer over other solutions?
Our FiFo stations are based on the proven Bosch Rexroth aluminum profile system, which stands for modularity, robustness, and durability. You benefit from maximum flexibility in design, easy adaptability, ergonomics in material retrieval, and optimal integration into your Lean production strategy.

How does a FiFo station contribute to increased efficiency in my production?
FiFo stations ensure a clear material flow direction, minimize search times, prevent incorrect retrievals, and reduce inventory at the workstation. The result: more efficient material supply, less waste, and a smooth production process that boosts overall productivity.

Adaptability and accessories

Can I adapt a FiFo station to my specific container sizes and types?
That's a core feature of our FiFo solutions! Thanks to the modular profile system, our stations can be precisely adapted to the dimensions of your containers, boxes, or trays to ensure optimal space utilization and smooth material flow.

Does Bosch Rexroth also offer accessories such as castors, labeling options, or dividers for FiFo stations?
Our extensive accessory program leaves nothing to be desired. From various castor types for mobility to clear labeling systems and flexible dividers for container organization - everything is modularly adaptable to our system and enhances functionality.

What is the typical load capacity of your FiFo stations?
The load capacity of our FiFo stations is variable and depends on the specific construction and the components used. We can realize solutions for light parts up to medium-heavy containers. Our experts will advise you to find the optimal solution for your load requirements.

Lean production, ESD protection and integration

Can FiFo stations also be used in cleanrooms or ESD-sensitive areas?
Yes, that is possible. We offer special versions with corresponding materials and coatings that meet the requirements of cleanrooms or ESD-protected areas. Our partners will be happy to advise you on the specific possibilities.

Are FiFo stations intended only for manual loading, or can they also be automated?
Our FiFo stations are designed to be optimally suited for both manual loading and retrieval as well as for integration into automated systems, such as Automated Guided Vehicles (AGV) connection or robot loading. They are a flexible link in your material flow.

Can a FiFo station also be used as a buffer or for material provisioning at assembly lines?
FiFo stations are ideal as buffer storage between process steps or for synchronous material provisioning directly at assembly lines. They ensure a constant flow and prevent bottlenecks by having the right material at the right time in the right place.

How complicated is the assembly or disassembly of a FiFo station if I want to make changes or restructure it?
Thanks to our modular aluminum profile system, the assembly and disassembly of our FiFo stations are incredibly simple and require minimal tools. Changes, expansions, or restructurings can be made quickly and flexibly, ensuring maximum adaptability.

How does a FiFo station help reduce waste (japanese=Muda) in terms of Lean Production?
FiFo stations primarily reduce waste through overproduction (as only what is needed is provided), waiting times (as material is always available), and unnecessary transportation (through optimal arrangement). They are a central element for lean and efficient production.