Mechatronic solutions – Engineering with a smile

A mechatronic system is the intelligent combination of mechanics, electronics, and software to create a functional unit. It combines mechanical components with electronic controls, sensors, and smart software to solve complex movement and automation tasks precisely and efficiently.

Mechatronic systems at Bosch Rexroth:

With decades of experience in linear motion technology and drive technology, Bosch Rexroth understands mechatronics as a holistic system solution. Linear motion technology components such as linear guides, screw drives, linear axes, and electromechanical actuators are combined with drive technology and sensor technology to form sophisticated mechatronic subsystems. All components come from a single source and are perfectly coordinated with one another – both in standard and customized solutions.

Mechatronic systems are found in many areas of modern technology. In industrial production, they are at the heart of automated processes: positioning components in assembly plants, performing joining and pressing tasks in series production, or enabling high-precision handling in semiconductor and electronics production, for example. Mechatronic systems combine mechanical components with electronics and software to solve complex tasks intelligently.

Mechatronic solutions in particular are the future, as they are the key to intelligent automation. They combine physical actions with digital intelligence – without them, automation solutions would be nothing but theory. All other promising technologies such as AI, robotics, IoT, autonomous driving, or digital twins are based on mechatronic principles.

Factory automation

Production and quality control systems, conveyor and storage technology

Semiconductors and electronics

Wafer handling, automatic placement machines, inspection and test systems, clean room production

Battery production

Assembly and handling systems, joining and pressing applications, automated manufacturing processes

Consumer goods

Packaging and filling systems, conveying and transfer systems

Test bench technology

Precise positioning and motion systems, automated test systems, measuring and inspection systems

Warehouse automation and intralogistics

Storage and retrieval systems, shuttle systems, automated conveyor systems, order picking systems

Standard solutions are suitable for common, well-defined tasks with a focus on costs. Custom solutions are ideal for specific requirements, where performance and differentiation are more important than cost.

The benefits at a glance

Standardized solutions:

• Easy implementation
• Lower costs through mass production
• Short delivery times and rapid availability
• Proven reliability thanks to sophisticated technology
• Simple maintenance with available spare parts
• Comprehensive documentation and support

Customized solutions:

• Optimum adaptation to specific requirements
• Competitive advantages through unique selling points
• Flexibility in terms of changes and expansions
• Better integration into existing systems
• Increased efficiency thanks to bespoke solution
• Protection against imitation through proprietary technology

Bosch Rexroth offers mechatronic linear motion technology solutions as standardized subsystems and customized solutions. Examples:

Standardized subsystems

Subsystem for smart servo press

The Smart Function Kit Pressing combines electromechanical cylinders, a servo motor, drive controller, and industrial PC to form a mechatronic subsystem that is ideally suited for pressing and joining applications with forces up to 70 kN. Modern e-tools ensure you can get started quickly and rapidly reduce commissioning times.

Linear robots

Cartesian multi-axis systems for positioning and handling tasks.

Customized solutions

Bosch Rexroth supplies linear motion technology components and automation hardware for individual mechatronic systems. The components can be flexibly combined and adapted. A typical example for their application are wafer lifts for the semiconductor industry.

The combination of technical excellence and support from experts with many years of application experience makes Bosch Rexroth a reliable partner for automation, both today and in the future. Bosch Rexroth is setting market trends in factory automation with its mechatronic solutions.

Benefits of these solutions:

Optimized system integration – All components from a single source for maximum efficiency, flexibility, and reliability

• Perfectly coordinated components
• Rapid implementation thanks to modular design and intelligent e-tools
• Minimal downtime and high system availability thanks to a worldwide sales and service network
• IoT capability and open interfaces for future-proof solutions
• Competitiveness thanks to modern solutions
• Reliable partnership with experts who have many years of automation experience and a deep understanding of your requirements

"Engineering with a smile" represents the unique combination of technological innovation and human commitment at Bosch Rexroth. While AI and innovative technologies are continuously improving linear motion technology, it is Bosch Rexroth’s engineers’ passion that remains at the heart of their work.

Our promise to "Get started faster. Secure the future. Boost productivity." underpins our belief in providing sophisticated system solutions from a single source that simplify complex automation processes while ensuring the highest quality and productivity.

With our mechatronic solutions, we are redefining the standards of industrial automation and will accompany you as an equal partner through every project phase.