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Bosch Rexroth APAS robot on assembly line with intralogistics area in the background

Future-proof solutions for your factory

for the optimal mix of highest efficiency and flexibility

ACTIVATE ADVANCED PRODUCTION
with Connected Assembly and Logistics

With interactive, networked and collaborative products, the assembly technology and intralogistics solutions from Bosch Rexroth create connections between established and new approaches and thus expand the solution space for your factory of the future in various industries. From incoming goods to production and outgoing goods, the future-proof and intelligent hardware and software solutions can be seamlessly integrated into production IT.


CONNECTED AND TRANSPARENT

Standardized interfaces and web-based software enable you to seamlessly network your systems and assembly stations, giving you easy access to your data.

Giving an example:
Directly link your back-end systems (ERP/MES) with ActiveCockpit to transmit e.g. quality and cost values to create transparency in your production.

EFFICIENT AND FLEXIBLE

With IoT-capable modular solution sets, we understand the requirements of the factory of the future and enable you to plan, design and continuously improve your individual production and intralogistics processes, whether manual or highly automated, in a resource-saving, lean and secure manner. Our solutions help you achieving the optimal mix of highest efficiency and flexibility.

SIMPLE IN PLANNING AND INSTALLATION

Thanks to the modularity our solutions and systems are easy to configure, to plan and to install. Whether it is a transfer system, a profile frame or a manual production system our user friendly tools, like MTpro, allow you to create even complex designs and system layouts in no time at all. For the installation on site the infra-structure adaptions are kept on the lowest level possible.

HOLISTIC AND INTEGRATED

Assembly technology and intralogistics solutions from Bosch Rexroth have been connecting humans, products, processes and information along the production value stream for decades. With our unique modular systems for tightening technology, lean material flow solutions, manual production systems, robotics and intralogistics we offer future-proof, intelligent hardware and software solutions that can be seamlessly integrated into production IT.
From autonomous transport systems to mobile production assistants.

Connected solutions for your production

Discover our connected solutions along the value stream within the factory. From incoming goods to production and outgoing goods.


Overview of Connected Assembly and logistics solutions in a factory
  • The autonomous transport system ActiveShuttle transports small load carriers on floor rollers to a production line

    Intralogistics in motion

    with the autonomous transport system ActiveShuttle

  • Linear Motor driven transfer system ActiveMover from Bosch Rexroth in intralogistics area

    Shorter cycle times

    with best-in-class conveyor systems

  • Two people standing in front of  ActiveCockpit from Bosch Rexroth

    Continuous improvement along the value stream

    with the software solution ActiveCockpit

  • Bosch Rexroth ergonomic workstation with ergospin hand-held nutrunners

    Every bolt safe

    with intelligent Rexroth tightening systems

  • The autonomous transport system ActiveShuttle transports small load carriers on dollies

    Material flow unlimited

    with ActiveShuttle and APAS assistant

  • APAS robot collaborating with autonomous transport system ActiveShuttle

    Automated quality

    with APAS inspector and assistant

  • APAS robot collaborating with autonomous transport system ActiveShuttle

    Palletizing on a new scale

    with ActiveShuttle and APAS assistant

The autonomous transport system ActiveShuttle transports small load carriers on floor rollers to a production line
The autonomous transport system ActiveShuttle transports small load carriers on floor rollers to a production line

Intralogistics in motion

with the autonomous transport system ActiveShuttle

The autonomous transport system automates and optimizes the internal flow of material and goods and thus ensures high flexibility and efficiency in intralogistics. The control software, the AMS, displays the fleet's live status, assigns transport orders to the available vehicles and lets the user control and configure the logistics scenarios.

  • Implemented quickly without adapting the existing
  • factory infrastructure
  • Adaptive through the automatic map update
  • Robust as designed for continuous mixed operation 24/7
  • Safe for materials, humans and machines

Learn more about ActiveShuttle
Linear Motor driven transfer system ActiveMover from Bosch Rexroth in intralogistics area
Linear Motor driven transfer system ActiveMover from Bosch Rexroth in intralogistics area

Shorter cycle times

with best-in-class conveyor systems

The ActiveMover linear motor transfer system can be used wherever products have to be transported particularly quickly and precisely. The workpiece pallets accelerate with up to 4g and achieve an extremely high dynamic in various applications.

  • Precise positioning of the workpiece pallet without additional indexing
  • Shorter cycle times through high speed and acceleration
  • Powerful drive and solid design for a wide range of applications
  • Flexible due to connection of any controls and free programming of each workpiece pallet

Learn more about ActiveMover
Two people standing in front of  ActiveCockpit from Bosch Rexroth
Two people standing in front of  ActiveCockpit from Bosch Rexroth

Continuous improvement along the value stream

with the software solution ActiveCockpit

Highly efficient production processes require continuous improvement. For optimal shop floor management, it is important for users to have fast access to complete and comprehensive data. The ActiveCockpit enables you to react quickly to deviations on production lines with minimal effort.

  • Direct link to back-end systems (ERP, MES) to save time, create transparency and help avoid failures
  • Wide range of apps to improve processes, customer-specific web applications integrable
  • Structured and documented team discussions
  • Simple configuration thanks to intuitive web apps
  • Quickly installed without changes to IT infrastructure

Learn more about ActiveCockpit
Bosch Rexroth ergonomic workstation with ergospin hand-held nutrunners
Bosch Rexroth ergonomic workstation with ergospin hand-held nutrunners

Every bolt safe

with intelligent Rexroth tightening systems

From the intelligent cordless nutrunner Nexo, the ergonomic handheld nutrunner ErgoSpin, to the versatile tightening spindles and even the fully automatable tightening system Rexroth offers precise tightening technology for all key tightening tasks in a wide variety of industries: In combination with the step-by-step Operator Guidance System (OGS) quality and traceability can be highly optimized, while simplifying assembly tasks for users.

  • Comprehensive operator guidance decreases the risk of rework and time consuming delays
  • Increase in accuracy and quality of operations while remaining flexible and reducing training efforts
  • Easy fit into the existing production infrastructure

Learn more about Tightening
The autonomous transport system ActiveShuttle transports small load carriers on dollies
The autonomous transport system ActiveShuttle transports small load carriers on dollies

Material flow unlimited

with ActiveShuttle and APAS assistant

Collaboration reimagined The HRC-capable APAS assistant inline robot intelligently closes the gap between logistics and production; between autonomous mobile robots (AMRs) and assembly line transfer systems. For continuous material flow without any limits.

  • Easy setup and integration into existing infrastructure
  • Safe operation without safety fences
  • Higher efficiency due to continuous and automated material flow between logistics and production
  • Fully adequate industrial robot for high performance and familiar programming environment

Learn more about APAS assistant
APAS robot collaborating with autonomous transport system ActiveShuttle
APAS robot collaborating with autonomous transport system ActiveShuttle

Automated quality

with APAS inspector and assistant

Relieving employees’ workload and guaranteeing consistently high quality at the same time is a task that can be solved with a combination of APAS assistant mobile and APAS inspector for fully automated quality inspection. Connected with an AMR, former boundaries within production and material flow can be overcome.

  • Safe and efficient interaction between humans and machine for end-of line inspection without a safety fence
  • Automated feeding and sorting possible
  • 360° inspection by a sophisticated camera system
  • Quick adaption to changing requirements

Learn more about APAS inspector
APAS robot collaborating with autonomous transport system ActiveShuttle
APAS robot collaborating with autonomous transport system ActiveShuttle

Palletizing on a new scale

with ActiveShuttle and APAS assistant

Automate your palletizing processes and take the right material to the right spot. APAS assistant can pick parts from palletized SLCs, trays or directly from a euro pallet to place them on SLCs on dollies carried and transported by the autonomous transport system ActiveShuttle. Everything without safety fences or enclosures thanks to unique sensor technology and smart speed adaption.

  • Streamlined logistics and intralogistics processes in around-the-clock operation
  • High productivity through safe and efficient HRC
  • Fully adequate industrial robot for high performance and familiar programming environment
  • Optional range extension through integrated stroke axis

Learn more about ActiveShuttle
ActiveShuttle von Rexroth transportiert Spezial-Bodenroller

Solutions for your intralogistics – Introducing the AMR ActiveShuttle and APAS production assistants

Completely engineered shopfloor solution for the Factory of the Future: The Autonomous transport system ActiveShuttle transports parts from the warehouse to a highly flexible production line with APAS robots. This application shows how to close the gap between production and logistics.

All about ActiveShuttle
5 Bosch Rexroth collaborative robot  APAS assistant inline on a flexible assembly line

Improve your manufacturing lines with us!

We help you leverage your potentials in assembly and intralogistics. Our Bosch Rexroth experts are happy to advise you.

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Success Stories

APAS assistant and APAS inspector from Bosch Rexroth work automatically at an end of line inspection

End-of-line inspection with production assistants

A combination of APAS assistant mobile and APAS inspector safeguard the high quality requirements and both are seamlessly integrated into the industry 4.0 environment.

Two APAS Production assistants work hand in hand with an employee

APAS and humans hand in hand

Four mobile APAS assistants support and assist employees in potentially hazardous routine tasks.

Woehner group totally automated assembly line with linear motor system ActiveMover

Up to 40,000 parts per day

20 workpiece pallets are channeled asynchronously through the processing stations in a highly-dynamic way in the shortest transport times possible.

ActiveCockpit application for warehouse logistics at Bosch Thermotechnology

More transparency in the warehouse

Process and visualize production data from existing systems and various data sources in real time - Realized with ActiveCockpit.

Bosch Rexroth operator guidance system for mobile workplaces

Operator Guidance System

Supporting Triumph Motorcycles to move away from traditional assembly processes involving air tools and torque wrenches.