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Motion systems ctrlX FLOWHS and ctrlX FLOW6D on a blue background with a red corner. ctrlX AUTOMATION – Motion Systems ctrlX FLOW

The product family ctrlX FLOW offers you easy-to-integrate solutions for optimal and highly efficient material and goods flows.

 Learn more about ctrlX FLOW Man looking at a conveyor system from Bosch Rexroth BOOST YOUR PRODUCTION – with Rexroth Conveyor Systems

Maximize productivity and flexibility with conveyor systems for every requirement – from precision small-scale assembly to heavy loads.

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Efficient Motion and Conveyor Systems from Bosch Rexroth

In modern production, optimized material flows are the be-all and end-all. Whether precise transport of workpieces or the efficient handling of complex products – Bosch Rexroth offers you tailor-made solutions for motion and transfer systems that optimize your processes. As a leading supplier, we combine many years of experience with innovative technology to meet your requirements for speed, precision and flexibility. Discover our versatile systems for transport in industrial automation and high-performance transfer systems for assembly technology.

Two movers of the planar system and an oval track of the high-speed motion system ctrlX FLOWHS are visible.

Motion Systems ctrlX FLOW

Automating and optimizing intralogistics processes is a key success factor in connected factories – everything has to mesh dynamically, smoothly and quickly. The product familiy ctrlX FLOW stands for easy-to-integrate solutions for highly efficient material and goods flows. As a linear motion system, ctrlX FLOWHS brings flexibility and high speed to your production. The planar system ctrlX FLOW6D enables high-performance non-contact conveying and positioning and increases flexibility in your production lines.

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Man is looking at TS 2Booster transfer system

Conveyor and Transfer Systems

The basis of high-performance production lies in an optimally controlled material flow. Bosch Rexroth conveyor and transfer systems are designed to do just that: they enable the precise and efficient transport of components and workpieces through all phases of your production.
We offer modular, scalable conveyor systems that can be seamlessly integrated into existing equipment and provide a significant increase in productivity and efficiency. Our systems stand for the highest precision, reliability and consistent automation that makes your production fit for the future. In this way, you can optimize your production processes, shorten throughput times and strengthen your competitiveness in the long term.

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Motion System or Conveyor System – The right solution!

The basis of high-performance production lies in an optimally controlled material flow. When selecting the optimal conveyor system for your production, Bosch Rexroth transfer systems enable the precise and efficient transport of components and workpieces.

If your main focus is on reliable, high-volume material flow for stable, cycle-based or continuous production and you value optimal cost-effectiveness for your efficient assembly lines, then our proven TS transfer systems (TS 1, TS 2plus, TS 5, TS 7) and VarioFlow (VarioFlow belt and VarioFlow plus) are the perfect choice. These versatile conveyor systems are designed for consistency and high throughput, ensure precise workpiece positioning and form the stable basis for your production processes. Our solutions create the flexible infrastructure for your assembly technology, maximize productivity and ensure consistent automation.

Or do you need a system for highly flexible and dynamic movement tasks? The motion systems ctrlX FLOW offer complete solutions thanks to their integration into the automation system ctrlX AUTOMATION. ctrlX AUTOMATION provides the basis for design, simulation, engineering, operation and service. Our motion systems ctrlX FLOW enable the highest precision, maximum flexibility, dynamics and speed.


Use Cases for our Motion and Conveyor Systems

For which use cases is ctrlX FLOWHS predestined?

The linear motion system works according to the modular principle and is designed for modular configuration. It can be used in both in-machine and cross-machine applications. A typical use case is the direct feeding of products into a production line, eliminating the need for complex robots to remove and place components. It is also easy to combine power ovals in the machine with conventional conveyor systems, for example, to perform tasks such as forming product stacks. These applications require high performance, speed, and precision. ctrlX FLOWHS supports all these factors.

By using the linear motion system, the machine's internal transport processes between the workstations can also be easily expanded to include additional applications, for example in filling lines. To do this, bottles are gripped between two movers, transported to one filling station, labeled in another, checked in the third and bundled with other bottles in the last. Changing the bottle size in this line only requires software adjustment of the distance.

ctrlX FLOWHS is therefore perfect for use in a wide range of industries, such as consumer goods, electronics, battery or pharmaceuticals.

For which applications is ctrlX FLOW6D predestined?

With the planar system, Bosch Rexroth is taking contactless high-performance conveying and positioning to a new level. Free-floating transport platforms – movers – are moved on a horizontal, vertical or overhead oriented work surface. Each mover operates in six degrees of freedom with high speed and precision, without any friction or pollution.

The classic line is more or less dissolved and replaced by a self-sufficient area where individual products can pass through the line individually. This allows, for example, a larger bottle to be filled twice or products to be rotated during operation. The system also makes it possible to retest products that fail the quality test or remove them from the production line. This highly adaptable production line has the potential to fundamentally change the traditional production methods of current lines.

ctrlX FLOW6D is therefore perfect for transport and positioning, whether in the consumer goods, pharma, medicine, electronics, semicon or assembly applications.

For which applications are the TS and VarioFlow conveyor systems suitable?

Bosch Rexroth conveyor systems, including the flexible VarioFlow systems, are the ideal choice for optimizing material flow and process integration in a wide variety of production and assembly environments. Their modular design and adaptability make them versatile: They are suitable for precise timing and exact positioning of components, such as in the fine assembly of small components, as well as for flexible, continuous transport in high-volume processes.

The systems cover a wide range of industrial applications – from assembly and production lines in industries such as automotive, battery, consumer packaged goods, medical technology and semiconductor, to medium loads in variable processes and heavy workpieces in robust production environments. Thanks to their modularity and intelligent control, they can be flexibly adapted to production processes, reduce throughput times and always ensure reliable handling and excellent process control.