Rexroth ACTIVE One autonomous intralogistics mobile robot

ACTIVE One - automated intralogistics material handling up to 1 tons

With the new ACTIVE One you can automate the internal flow of material and goods. The autonomous mobile robot is optimized for transporting EURO pallets, the loading and unloading is fully automatized and the vehicle organizes itself, so it requires no user interaction.

I would automate my intralogistics!

AGILE

Obstacles, intersections and oncoming traffic are handled as well as multi-floor buildings.

EFFICIENTLY

Intelligent traffic control and order distribution enables optimum utilization and transport times.

CONNECTED

Each ACTIVE One acts independently as well as in a swarm. The robots communicate permanently with each other via the factory WiFi – without a central control system.

SCALABLE

Commissioning of the first vehicle in < 1 day, each additional one integrates the swarm almost automatically.

SAFE

The safety laser scanner garantuees, protection and warning fields are changed depending on situation and speed. The optional Obstacle Avoidance complements the safety sensors. The optional bluespot announces the approaching AMR.

POWERFUL

A scissor lift raises 1,000 kg to 550 mm as standard or optionally 750 kg to 1,060 mm.

ACTIVE One autonomous mobile robot for automated intralogistics

System overview

Charging

24/7 operation without battery change
3 minutes of charging – 60 minutes of operation

Customer WiFi & Customer ERP/WMS

For the communication of the vehicles between each other, a customer-side WiFi is required.
Customer-side systems (e.g. ERP, WMS, MES) can be connected via jSON API or web service.

Swarm

The fleet control is based on swarm intelligence.

Mobile Device

The AMR is managed by browser-enabled mobile devices (e.g. tablet) via web application (HMI).

IO Box

Coupling of customer-side infrastructure (e.g. roller shutters, fire alarm systems).

Analytics

Access to the most important KPIs and data – anytime, anywhere.

3D Obstacle detection
Indicator Lights
Dirt deflector
Detection of transported goods
Discharge element in the underbody for applications with ESD requirements

3D Obstacle detection

Optional sensor technology analyzes the environment in 3D and detects even the smallest obstacles. Sensor: 3D LIDAR

Indicator Lights

Bluespot, configurable: blue/green/red

Additional indicator lights in the fork tips, white/yellow

Dirt deflector

Detection of transported goods

Scanner for the capture of QR/barcodes on the transported goods enables situation-related order management

Discharge element in the underbody for applications with ESD requirements

Technical data

Technical data
Navigation
Technology	Laser navigation based on natural landmarks
Localization, mapping	Using intelligent ACTIVE ONE control algorithms
Positioning accuracy	± 4 mm at standstill and at card quality ≥ 25%
Sensors
Laser navigation	Laser scanner
Personal protection	Safety laser scanner PLd, protection and warning fields are changed depending on situation and speed.
3D obstacle detection (optional)	3D LIDAR Sensor
Characteristics
Velocity	Up to 1.4 m/s
Dimension & Weight
L x W x H	1.510 x 810 x 1.862 mm
Weight (without goods)	420 kg
Max. effective lifting height	550 mm single scissor stroke, 1,060 mm double scissor stroke
Payload
Payload Lifting Platform	1,000 kg single scissor lift, 750 kg double scissor lift
Cargo	Euro-pallets, other cargos certified for the ACTIVE ONE on request
Max. Dimensions payload (L x W)	1,200 x 1,600 mm, max. Height depends on the centre of gravity of the load
Communication
WiFi	IEEE 802.11 a/b/g/n
Environment
Area of application	Indoor, IP20
Slope/Descent	≤ 1%
Temperature range	+5 to +40 °C
Humidity	20% to 80%, not condensing
Energy management
Charging time	3 min. charging – 60 min. operation
Battery	LiFePO4 with Battery Management System (intrinsically safe), 46,2 VDC / 20 Ah / 924 Wh
Temperature range charging	≥ 10 °C

Variants

Single scissor stroke

Double scissor stroke

Accessories

Accessories
Charging Station
Stational	For charging the AMRs in regular operation. Charging is fully automatic.
Mobile	For charging the AMRs in service mode, e.g. when the stationary charging station can no longer be approached.
I/O
IO-Box	IO boxes in different variants for I/O communication between ACTIVE ONE and customer infrastructure, e.g. integration of high-speed doors, elevators and fire alarm systems.
Host-Gateway	Component for the central communication between ACTIVE ONE swarm and customer infrastructure (such as ERP, WMS, MES). Orders can also be transferred (from the higher-level system) to the ACTIVE ONE network if no ACTIVE ONE AMR is available.

Order management

Order management ACTIVE One
Via control system	jSON API Interface, e.g. ERP, WMS, MES
Via Manual Selection	Web-based user interface, e.g. user-dependent configurable action buttons
Via IO-Box	Triggered via inputs on the IO-Box
Cyclic	Cyclical processing of orders
With the optional transport goods identification by QR/barcode, the transported goods can be checked, and the transport order can be controlled depending on the code content read.

Interfaces

Interfaces
Hardware	WiFi hotspot for the web-based direct connection between HMI and ACTIVE ONE LTE modem for remote and online services (can be deactivated)
Software	Web service, jSON-API

ACTIVE One autonomous mobile robot for automated intralogistics

System overview

Charging

Customer WiFi & Customer ERP/WMS

Swarm

Mobile Device

IO Box

Analytics

3D Obstacle detection

Indicator Lights

Dirt deflector

Detection of transported goods

Discharge element in the underbody for applications with ESD requirements

3D Obstacle detection

Indicator Lights

Dirt deflector

Detection of transported goods

Discharge element in the underbody for applications with ESD requirements

Are you interested in automating your intralogistics? Contact us!