ABMAXX

Why ABMAXX? Your benefits in detail.

Fast integration and planning reliability

Fast feasibility check:
Thanks to predefined modules and complete documents (parts list, 3D models), a feasibility study is possible in about 5 days.
Low design risks:
Technically validated module solutions eliminate design risks.
Comprehensive documentation:
Availability of all necessary documentation such as hydraulic schematics and 3D models.

Reduced costs and optimized TCO

Low initial investment costs:
Due to highly available standard components and optimized design (based on various design reviews and pre-negotiated prices).
Low storage costs:
Due to the use of quickly available standard components.
Reduced operating costs:
Up to 80% energy savings through variable speed pump drives (Sytronix option).
Reduction of Total Cost of Ownership:
Optimized design and option for myCRO optimization to reduce the tank size.

High system availability and ease of maintenance

Preferred components:
Use of standard/preferred components from Bosch Rexroth ensures maximum availability.
Maintenance-friendly design:
Easy access to components, quick maintenance, and replacement due to modular design.
Standby functionality:
Option for increased availability (e.g., for circulating modules).

Global availability and consistant standards

Global localization:
Available with customized components in EU, USA, China, India, Brazil.
High equality principle:
Uniform standards for globally high quality and service.

ABMAXX large power unit: Technical data and modules

Tank modules (MTU)

Variants 2,000 - 18,000 l volume
Tank lid with oil rim as leak retention when changing filters, etc.
Double return filter 10 μm integrated in the tank (up to 4000 l)
Visual oil level indicator with sight glasses and drain for oil sample
Analogue sensor for level and temperature monitoring 4 to 20 mA
(possibility of CytroConnect Solutions connection for predictive maintenance)

Pump block modules (MPB)

4 variants for Qmax = 200 l/min and Qmax = 450 l/min as well as pressure ratings of 200 bar and 315 bar
Direct mounting on tanks with permanent pressure monitoring
Integrated 10 μm pressure filter
Drip plate available for filter element change
A variant with TÜV-DB certification is possible if required
Standard position-monitored shut-off of the P-line (mechanical ball valve)
Integrated check valve in P- line
Pressureless start-up of the pumps

Motor pump modules (MPU)

Pump variants A4 (NG 71 to NG 355) and A10 (NG 100 to NG 180)
Motor sizes – 37 kW to 315 kW – Motor voltage 400/690 V – 50 Hz (combinations depend on pump)
Single and double frame with integrated drip tray for all variants
MPU modules as a unit with matching suction arch, compensator and shut-off valve, position-monitored
Also available as a single module

Sytronix modules (MSU)

Pumps – A4VSO (NG 71 to NG 250) with pump controller DR
Electric motors – 55 kW to 200 kW – motor voltage 400/690 V – 50 Hz
(combinations depend on pump)
Frequency converter – EFC5610 (75 kW to 160 kW)
Standardized frame with integrated drip plate
MSU modules as a unit with matching suction arc, compensator and position-monitored shut-off valve
Design of the converters in each case one performance class higher than that of the electric motors, i.e., 110 kW electric motor and 132 kW converter. With a 160 kW motor, however, also with a 160 kW converter
Also available as a single module

Return filter modules (MFU)

Filter variants – Switchable dual filter – 10 μm filter grade
Standardized frames with integrated drip plate
Drain ball valve for tank line emptying available (must be connected on the customer side)
Contamination indicator 75% and 100%
Also available as a single module

Circulation modules (MCU)

Circulation station for cooling and filtration
Modules with different cooler variants up to 510 kW power
Version with 2nd pumps (1st x stand-by)
Version without standby pump possible
Dual filter, switchable, 6 μm
Plate heat exchanger screwed
Filling connection via the filters
Electric water valve with mud flap
Also available as a single module

Accumulator modules (MAU)

Pressure accumulator 50 l with accumulator safety block
Variant with parallel and single installation
Parallel installation with 6, 8, and 10 storage units x 50 L
Electrical and manual shut-off/relief of pressure
Fuse/relief block for each accumulator individually or as total protection for the entire accumulator module possible
Also available as a single module

Smart hydraulics with ABMAXX

CytroConnect Solutions@ABMAXX:
The intelligent connection

ABMAXX is already equipped for the digital future. With CytroConnect Solutions, you can monitor your hydraulic power unit, analyze data, and implement predictive maintenance. This enables you to monitor operating conditions, detect fault detection proactively, and optimize system maintenance.

Further information

myCRO optimization:
Intelligently reduce tank size

Bosch Rexroth has developed the myCRO downsizing concept to significantly reduce the tank size of your ABMAXX units (e.g., 1,500 L myCRO = replacement of a 3,000 L tank). This leads to cost savings and a more efficient use of resource.

Further information

This is how easy our modular large hydraulic power unit ABMAXX works.

1. Define Requirements & Configure Modules:

Tell us your core requirements. Our experts will assemble your optimal unit from the five main modules (MPU, MTU, MCU, MPB, MFU).

Get in contact

2. Get a quote and 3D model in about 5 days:

You will receive a complete folder with a fixed price, bill of materials, hydraulic schematics, and CAD data for seamless integration into your plant design.

3. Fast delivery & commissioning:

Thanks to global production sites and standardized components, you benefit from the shortest lead times and smooth commissioning on site.

FAQ modular large unit ABMAXX

What is the main advantage of the ABMAXX modular large power unit?

The main advantage of ABMAXX is the drastic time savings. The modular design shortens the entire engineering and quotation phase from several weeks to just about 5 working days.

For which applications is the modular large power unit suitable?

ABMAXX is ideal for press construction, heavy industry, plastics machinery, and marine applications as well as for the rapid modernization (retrofit) of existing plants.

How does Bosch Rexroth ensure fast delivery?

Fast delivery is ensured by a global production network with local manufacturing sites in Europe (Germany), the USA, China, India, and Brazil.

How does the ABMAXX large power unit differ from other power units?

In contrast to time-consuming, customer-specific custom-made products, ABMAXX offers a modular system. This accelerates the bidding phase, reduces engineering, and ensures globally standardized quality and lower total cost of ownership.

Which technologies ensure efficiency in the large ABMAXX power unit?

ABMAXX uses the latest technologies such as Sytronix's variable-speed drives to save energy. In addition, the tank size can be reduced through myCRO optimization, which also saves costs and resources.

Can the ABMAXX large power unit be integrated into existing systems (retrofit)?

Yes, ABMAXX is ideal for modernizing and expanding existing hydraulic systems thanks to its modular design and the possibility of CytroConnect connection.