USA

Select your location

Combination of TS2 plus and TS2 Booster conveyor system from Bosch Rexroth

Speed up your transfer times between processes

by integrating the new TS 2 Booster into your TS 2 plus Transfer System.

BOOST YOUR PRODUCTION
with Rexroth conveyor systems

High quantities with short cycle times and full automation or small batch sizes with high variant diversity in partially-automated systems with manual workstations. With proven transfer systems, Bosch Rexroth offers economical transport solutions that can be scaled as needed for almost any application. All systems are designed for modular flexibility. This speeds up planning – and allows you to easily upgrade or modify existing systems.


Your requirements our solutions

Bosch Rexroth icon energy efficiency

Energy efficiency

Environmental aspects have become increasingly important when looking at overall efficiency. Therefore we offer energy-efficient IE3 motors for our transfer systems which even enable a start-stop function to save energy. Also our modular approach and planning tools help to avoid over-dimensioning and energy losses.

Bosch Rexroth icon strength and reliability

Strength and reliability

Robust products and innovative technology ensures high reliability at low maintenance costs. From classic transfer systems for transporting weights of a few grams to over 400 kg via linear motor-driven transfer systems for short-cycle applications: Discover the full range of our material flow systems!

Bosch Rexroth icon precision and speed

Precision and speed

We offer flexible transport systems for various applications, also for those requiring high quantities, short cycle times and full automation. With our linear motor driven systems high precisions with repeatabilites of up to ±0.01 mm and accelerations up to 4g can be reached.

Bosch Rexroth icon quick and simple planning

Quick and simple planning

The modularity of our systems speeds up planning and allows you to easily upgrade or modify existing systems: Using our MTpro planning software, we assist you throughout the entire implementation process. Via drag and drop simply put together even complex systems and create e.g. CAD-files or order lists.

Bosch Rexroth icon ESD capability

ESD capability

Electrostatic charges, resulting of electric charging by friction on various materials can discharge and damage or destroy sensitive components. We offer a large election of products to protect your products from damage caused by ESD.

Bosch Rexroth icon of ergonomic design

Ergonomic design

An ergonomic workstation design plays a decisive role in reducing waste during production. From an ergonomic aspect, the main focus is on the worker. This is why these workstations are designed to fit each worker and not the other way around.

Bosch Rexroth icon of environmental conditions

Environmental conditions

Clean and dry rooms, ESD protected areas and rough environments need reliable equipment. With our large range of conveyors we are able to provide solutions for these surroundings and even offer FDA-compliant products for applications within the food and packaging industry.

Product Overview Conveyor Systems

Workpiece pallets and belt section of the TS 1 Transfer System from Bosch Rexroth

TS 1 Transfer System

Precision assembly and fast processes

The TS 1 transfer system is specifically tailored to small, lightweight products and assemblies, which require high positioning accuracy and repeatability.

The TS 1 Transfer System has been especially designed for the precise assembly of more demanding products. One of the strengths of the TS 1 is that it can be integrated into the pre- or part assembly stage of a larger system.
It meets the same high standards of quality as all the Rexroth transfer systems i.e. long service life, sturdiness and easy maintenance.

Key Technical Data

  • Weight class: 0-3 kg
  • Workpiece pallet sizes 80 x 80 to 160 x 160 mm.

Learn More About TS 1
Learn More About TS 1
Application of TS 2 Booster transfer system from Bosch Rexroth

TS 2plus Transfer System

Versatile. Robust. Adaptable. The proven transfer sytstem for a wide range of appications

From the automotive industry and the electronics industry to household appliances and electronics manufacturing: With their diverse system components, TS 2plus assembly lines are suitable for use in a wide range of industries.

The versatile transfer system TS 2plus is reliable even under difficult conditions, such as in ESD environments or in clean room and dry room applications, and is thus suitable for a variety of sectors, from the automotive industry, to electronics and electrical technology, through to medical technology and the optical industry.

Key Technical Data

  • Weight class: 0-240 kg
  • Workpiece pallet sizes 160 x 160 to 1,200 x 1,200 mm.

Learn more about TS 2plus
Learn more about TS 2plus
Application of TS 2 pv Transfer System for photovoltaic modules

TS 2pv Transfer System

Gentle. Clean. Economical. Tailor-made solution for the solar industry

Photovoltaic modules in thin-film and silicon cell technology can be transported directly on the new Rexroth TS 2pv transfer system. The TS 2pv is based on the proven TS 2plus transfer technology and has been customized to suit the specific demands in the solar industry.

It is ideal for standardized series production with high-volume. Thanks to their closed surface and a special treatment, the system’s toothed belts feature particularly low friction and wear. The TS 2pv fulfills the requirements for clean room class 6 (ISO 14644-1) and can be used throughout ESD environments.

Key Technical Data

  • Conveyor sections for transporting hot glass modules of up to 160°C
  • Completely free of silicone, no exposed grease and oils
  • 100% application in ESD environments
  • Suitable for clean rooms with class 6 (EN ISO 14644-1)
  • Conveyor mediums tailored to customer applications
  • Available as a 2, 3, 4 and 5-track solution
  • Optional frequency converters for smooth speeds
  • Pre-assembled belt sections

TS 2pv product documentation

Application of TS 4plus Transfer System

TS 4plus Transfer System

TS 4plus conveyors transport parts and assemblies on workpiece pallet up to 1243mm x 1243 mm (49" x 49")

TS 4plus is a workpiece-pallet based conveyor system designed to improve manufacturing productivity and product quality while allowing for maximum assembly flexibility.

All components of the TS 4plus system are pre-engineered and modular. The system can be easily expanded, reconfigured, or relocated as your production needs change TS 4plus gives you the flexibility to add manual or automatic workstations.

Benefits

  • PositioningA Rexroth Lift Position Unit can position pallets at workstations with a repeatable accuracy of ±0.125 mm (.005"), making precision assembly operations possible.
  • ToolingPallets can be equipped with fixtures to secure parts and assemblies for manual or automated operations.
  • Sensing Conveyor mounted proximity switches work with exciter plates on the pallet corner bumpers to detect pallet presence.
  • Stopping Pallets can be stopped on the leading or trailing edge - regardless of pallet orientation on the conveyor. Pallets can also be accumulated in queue and released one at a time.
  • Durable Low-Friction Roller Chain The workpiece pallets are transported by a durable low-friction roller chain, allowing the accumulation of even heavily loaded pallets.

Download Catalog
Download Catalog
 TS 5 roller conveyor from Bosch Rexroth  with workpiece pallet and curve

TS 5 Transfer System

Modular. Reliable. Efficient. The roller conveyor system for heavy loads

The roller conveyor TS 5 conveys loads of up to 400 kg or more even over long distances and its robust construction make it especially suitable for harsh and oily environments.

The optimized TS 5 can be adjusted even more flexibly to the requirements of the most diverse industries - from the automotive industry, to electro mobility and electronic and household devices. The elite class of roller conveyors offers an efficient and economical solution for every application.

Key Technical Data

  • Weight class: 0-< 400 kg
  • Workpiece pallet sizes 455 x 455 to 1,040 x 845 mm.

Learn more about TS 5
Learn more about TS 5
Application of VarioFlow plus Chain Conveyor System

VarioFlow plus Chain Conveyor

Economic, customized parts transport. Easily installed, with low-noise operation

With the VarioFlow plus system, Rexroth offers you a high-performance, standardized and versatile chain conveyor system suitable for Food & Packaging applications, Health Care applications, Automotive & Electronic assembly line applications and machine chaining applications.

The modular Rexroth VarioFlow plus chain conveyor system consists of components that can be used universally for all system widths. This reduces the parts that must be stocked by the user. The stable chain permits tensile forces of up to 1,250 N. The chain surface is nearly closed, allowing even the smallest of parts to be transported safely and reliably.

Key Technical Data

  • Tensile force of chain: up to 1250 N
  • Conveyance speed: up to 60 m/min (on request up to 100 m/min)
  • Chain width: 65/90/120/160/240/320 mm
  • Operation noise level: typically <70 dbA @ 30 m/min
  • Versions: aluminum or stainless steel version

Learn more about VarioFlow plus
Learn more about VarioFlow plus

High-Speed Conveyor Systems

Application of ActiveMover Transfer System

ActiveMover

The new standard in short cycles more accurate, quicker, stronger

The ActiveMover linear motor transfer system can be used wherever products have to be transported particularly quickly and precisely. The workpiece pallets accelerate with up to 4g and achieve an extremely high dynamic.

ActiveMover covers a wide range of assembly applications in electronics production, the automotive supply industry, medical technology and life sciences.

Profit from the in-depth knowledge of occupational physicians and ergonomics experts boosted by findings gained from decades of experience in the industrial production environment.

Key Technical Data

  • High repeatability of ±0.01 mm
  • Speed of up to 150 m/min
  • Acceleration of 4g for 1 kg, 1g for 10 kg payload
  • Load per workpiece pallet up to 10 kg
  • Workpiece pallet width 165 mm, for holding fixture ≤500 mm

Learn More
Learn More
Application of Fast Transport System (FTS)

Flexible Transport System FTS

Transport and positioning for demanding applications

The flexible transport system (FTS) from Rexroth is a unique technical solution for transporting and positioning materials and workpieces. Where traditional rollers, chains or belt systems reach their limits for any reason, FTS is the perfect concept. It delivers higher accuracy, allows for freely programmable individual and synchronized movements, and is faster than traditional systems. The completely non-contact drive concept particularly ensures particle-free transport in vacuum.

Learn More
Learn More
Application of TS 2 Booster transfer system from Bosch Rexroth

TS 2 Booster

Ten times quicker in short cycle transfers.

A complete series of pallet based transfer, positioning, and control modules satisfies all requirements of manual and automated assembly operations, and allows the configuration flexibility required in today's competitive manufacturing environment. Reduced cycle times thanks to the consistent use of the same workpiece pallets and their “on-the-fly” takeover onto linear motor-driven sections

  • Exact positioning of the workpiece pallet – without additional positioning unit or handling system
  • Savings in assembly time and costs thanks to the standardized and preconfigured assembly
  • Flexibly compatible within the transfer system TS 2plus
  • Acceleration max. 3g / 30 m/s2
  • Speed max. 3 m/s (180 m/min)

Learn More
Learn More

More about material flow and intralogistics

How to close the gap between production and logistics? Learn how the autonomous transport system ActiveShuttle leads the way for your material supply.

Here

Success Stories

Bosch Rexroth APAS assistant on assembly line with intralogistics area in the background

Conveyors and robots

The ActiveShuttle transports parts from the warehouse to a highly flexible production line with APAS robots and the proven TS 2plus.

Bosch Rexroth VarioFlow plus Chain Conveyor System with packed boxes

VarioFlow plus in logistics

In this application small parts are transported safely and reliably between an automated warehouse and manual workstations in the smallest space.

Woehner Group fully-automatic assembly line with ActiveMover Transfer System

40,000 parts per day

With a fully-automatic assembly line and the ActiveMover, Wöhner GmbH is able to assemble 40,000 fuse holders in up to 94 different varieties each day.

Tea bag boxes being transported on a VarioFlow chain conveyor system from Bosch Rexroth

Tea production

Modern production of teabags in the food and packaging industry with the flexible VarioFlow plus chain conveyor.