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PI 035/22 Lohr am Main, 2022-06-27

Energy-efficient and Safe: New Hägglunds Drive for Rubber Machines

Significantly reduced CO2 emissions thanks to demand-based power output

Bosch Rexroth will be unveiling a new Hägglunds drive unit specially developed for rubber machines at the 2022 International Rubber Conference in Nuremberg. It is designed to significantly reduce energy consumption and hence also reduce CO2 emissions as part of daily operations. Similarly to an electromechanical drive, the pre-assembled and tested drive unit can be connected to the shaft in any installation position. Six sizes cover all standard mill sizes.

The new drive unit provides the necessary torques for producing rubber compounds based on demand and restricts the electrical installed power to the required level. The developers combined a servo motor with a hydrostatic transmission. Together with a radial piston motor, the adjustable axial piston pump acts as an automatic, continuously adjustable transmission. Based on demand, the frequency converter can reduce the servo motor’s speed down to zero. As such, the drive can make a significant contribution to helping users improve their energy management in accordance with DIN 50001 and hence reduce CO2 emissions.

Bosch Rexroth pre-assembles the drive unit in six sizes, tests it and delivers it as a plug-and-play solution. The commissioning process corresponds to that of an electromechanical drive. The unit can be easily connected to the shaft in any installation position. The dual-channel safety circuit meets and even surpasses the requirements of DIN 1417 and sets new standards in terms of cut-off response. The rollers are stopped with a braking angle of just six degrees without suffering any wear.

The drive unit is maintenance-free and self-monitoring. It autonomously maintains the optimum operating points for mixing. The drive is very quiet during the mixing process. The average noise emissions are well below 80 dB(A).

Hägglunds stands for groundbreaking direct hydraulic drive technology and unswerving customer focus. Engineered and manufactured in Mellansel, Sweden, Hägglunds hydraulic motors and compact direct drive systems provide superior torque performance, flexibility and reliability to customers worldwide. Hägglunds is a brand of Bosch Rexroth, a leading global supplier of drive and control technologies.

To learn more about Hägglunds solutions, visit www.hagglunds.com

As one of the world’s leading suppliers of drive and control technologies, Bosch Rexroth ensures efficient, powerful and safe movement in machines and systems of any size. The company bundles global application experience in the market segments of Mobile Applications, Machinery Applications and Engineering, and Factory Automation. With its intelligent components, customized system solutions and services, Bosch Rexroth is creating the necessary environment for fully connected applications. Bosch Rexroth offers its customers hydraulics, electric drive and control technology, gear technology and linear motion and assembly technology, including software and interfaces to the Internet of Things. With locations in over 80 countries, more than 31,000 associates generated sales revenue of around 6.2 billion euros in 2021.

To learn more, please visit www.boschrexroth.com

 

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Contact

Manuela Kessler
Maria-Theresien-Straße 23
97816 Lohr am Main
Phone: +49 9352 18-4145
manuela.kessler@boschrexroth.de




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