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Smart Function Kit for pressing and joining applications

Smart Function Kit for pressing and joining applications

Flexible, compact and future-oriented.

Implement standardized joining applications
quickly and efficiently

Whether it be assembly, joining, forming, measuring or testing – the Smart Function Kit is suitable for many standardized pressing and joining applications with forces from 2 to 30 kN. The modular kit combines mechanical and electrical Rexroth components as well as software - the perfect basis for system integrators or end users with process Know-how.

Flexible, compact and future-oriented

Benefit from easy product selection, configuration and commissioning. Furthermore, the Smart Function Kit can be connected via open interfaces and conveniently monitored on a tablet. This maximizes transparency, reduces downtime and increases your productivity.



Smart Function Kit for pressing and joining applications
  • Electromechanical cylinder, servo motor and force sensor

    Electromechanical cylinder, servo motor and force sensor

    Compact, for a variety of pressing and joining applications

  • Servo drive with industrial PC and network connection

    Servo drive with industrial PC and network connection

    I4.0-capable, can be integrated into higher-level systems

  • Browser-based, intuitive Web HMI

    Browser-based, intuitive Web HMI

    For commissioning, process configuration, operation and process analysis

Electromechanical cylinder, servo motor and force sensor
Electromechanical cylinder, servo motor and force sensor

Electromechanical cylinder, servo motor and force sensor

Compact, for a variety of pressing and joining applications

  • EMC series electromechanical cylinder with freely configurable stroke up to 400 mm
  • MS2N series servo motor with absolute encoder and brake
  • Optional: Force sensor with DMS technology for cost-effective and robust force measurement

Servo drive with industrial PC and network connection
Servo drive with industrial PC and network connection

Servo drive with industrial PC and network connection

I4.0-capable, can be integrated into higher-level systems

  • IndraDrive HCS01 servo drive with integrated IndraMotion MLD PLC and STO safety function
  • Series PR21 Industrial PC, Linux operating system, software and web server with HMI. I4.0-capable: connection via OPC-UA, data access via ReST
  • Fieldbus connection: Profinet, Ethernet IP, EtherCAT, Sercos III

Browser-based, intuitive Web HMI
Browser-based, intuitive Web HMI

Browser-based, intuitive Web HMI

For commissioning, process configuration, operation and process analysis

  • Wizard for easy commissioning
  • No programming knowledge necessary (zero programming)
  • Easy integration into higher-level control and IT infrastructure
  • Program creation in seconds
  • Drag & drop process configuration

One system – multiple applications

Smart Function Kit - Applications assembly and joining

Assembly and joining

  1. Press-Fitting
  2. Crimping
  3. Assembling
  4. Riveting
  5. Bonding
  6. Inserting
  7. Welding
  8. Clipping

Smart Function Kit - Application Forming

Forming

  1. Bending
  2. Embossing
  3. Deep Drawing
  4. Shaping

Smart Function Kit - Application Testing

Testing

  1. Testing
  2. Measurement

One mechatronic solution – numerous benefits

Easy product selection

Easy product selection

  • Preselected mechanical, electrical and software components are combined in various kits for forces from 2 to 30 kN.
  • All components from a single supplier – with proven Rexroth quality.

Product selection with LinSelect
Product selection with LinSelect
Plug & Produce

Plug & Produce

  • Delivered in a single package, including preinstalled operating software.
  • Automatic parameterization of the servo drive.
  • Few interfaces: servo drive with integrated motion control.

Zero Programming

Zero Programming

  • No programming knowledge required.
  • Simple and logical configuration of the process and the evaluation elements.
  • Browser-based HMI, can be used on various end devices.
  • Modern and intuitive design.

Technical Data

System overview

  • Nominal force 2-30 kN
  • Protection class mechanics IP54 control cabinet IP20
  • Stroke individually configurable up to 400 mm
  • Force measuring sensor with DMS technology
  • Servo drive with STO safety function

Technical Data
Technical Data

Are you ready for the Factory of the Future?

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