Data sheet

I've never ordered from Bosch Rexroth before. Can I easily place an order with you?
The process is intentionally kept simple. We handle every type of inquiry quickly and with a focus on finding solutions. The fast and customized processing of FiFo station requests is handled through our certified partner network, ensuring local and efficient support.

I like the FiFo station application I've seen. How can I proceed to realize this application?
We have realized a variety of FiFo station applications. Please contact us directly. Your inquiry will be promptly forwarded to one of our qualified system partners, who will contact you soon and realize your individual FiFo station application, optimally integrating it into your shop floor.

Are there reference projects or best practices I can review before deciding?
We have numerous successfully implemented projects with customers worldwide. Our partners can gladly show you references and best practices of how our FiFo stations have sustainably improved material flow efficiency and productivity in various industries.

I have very specific requirements. Can I receive a personal consultation?
Your individual challenges are our strength. We warmly invite you to contact us directly. Our team will forward your inquiry to a specialized partner who will provide you with comprehensive personal advice and develop the perfect FiFo station solution for your specific requirements, which will revolutionize your material flow.

What exactly is a FiFo station and why should I implement it in my production?
A FiFo (First-in, First-out) station is an intelligent storage system that ensures that materials stored first are also retrieved first. This prevents stock aging, reduces waste, and guarantees a continuous material supply at the workstation.

What advantages does a Bosch Rexroth FiFo station offer over other solutions?
Our FiFo stations are based on the proven Bosch Rexroth aluminum profile system, which stands for modularity, robustness, and durability. You benefit from maximum flexibility in design, easy adaptability, ergonomics in material retrieval, and optimal integration into your Lean production strategy.

How does a FiFo station contribute to increased efficiency in my production?
FiFo stations ensure a clear material flow direction, minimize search times, prevent incorrect retrievals, and reduce inventory at the workstation. The result: more efficient material supply, less waste, and a smooth production process that boosts overall productivity.

Can I adapt a FiFo station to my specific container sizes and types?
That's a core feature of our FiFo solutions! Thanks to the modular profile system, our stations can be precisely adapted to the dimensions of your containers, boxes, or trays to ensure optimal space utilization and smooth material flow.

Does Bosch Rexroth also offer accessories such as castors, labeling options, or dividers for FiFo stations?
Our extensive accessory program leaves nothing to be desired. From various castor types for mobility to clear labeling systems and flexible dividers for container organization - everything is modularly adaptable to our system and enhances functionality.

What is the typical load capacity of your FiFo stations?
The load capacity of our FiFo stations is variable and depends on the specific construction and the components used. We can realize solutions for light parts up to medium-heavy containers. Our experts will advise you to find the optimal solution for your load requirements.

Can FiFo stations also be used in cleanrooms or ESD-sensitive areas?
Yes, that is possible. We offer special versions with corresponding materials and coatings that meet the requirements of cleanrooms or ESD-protected areas. Our partners will be happy to advise you on the specific possibilities.

Are FiFo stations intended only for manual loading, or can they also be automated?
Our FiFo stations are designed to be optimally suited for both manual loading and retrieval as well as for integration into automated systems, such as Automated Guided Vehicles (AGV) connection or robot loading. They are a flexible link in your material flow.

Can a FiFo station also be used as a buffer or for material provisioning at assembly lines?
FiFo stations are ideal as buffer storage between process steps or for synchronous material provisioning directly at assembly lines. They ensure a constant flow and prevent bottlenecks by having the right material at the right time in the right place.

How complicated is the assembly or disassembly of a FiFo station if I want to make changes or restructure it?
Thanks to our modular aluminum profile system, the assembly and disassembly of our FiFo stations are incredibly simple and require minimal tools. Changes, expansions, or restructurings can be made quickly and flexibly, ensuring maximum adaptability.

How does a FiFo station help reduce waste (japanese=Muda) in terms of Lean Production?
FiFo stations primarily reduce waste through overproduction (as only what is needed is provided), waiting times (as material is always available), and unnecessary transportation (through optimal arrangement). They are a central element for lean and efficient production.

I am interested in the FiFo station. What are the next steps?
Contact us directly. Your request will be immediately forwarded to one of our qualified partners, who will promptly advise you on your individual FiFo solution.

What exactly is a FiFo station and what is it used for?
The FiFo station acts as a central "supermarket" for your production. It is used for the orderly provision of material on floor rollers or material carts according to the First-In, First-Out principle.

What is the main advantage of your FiFo station?
The main advantage is the creation of maximum order and efficiency in your material logistics. It transforms your material supply into a lean, visually controlled, and error-proof structure.

How does the FiFo station improve clarity in production?
The station creates standardized delivery areas and a clear structure. This leads to high visibility and transparency, supports the 5S principles, and makes searching for material obsolete.

Does the station really lead to a reduction in inventory?
Yes, through clear visualization and the implementation of the Kanban principle, inventories on the production line are optimized and unnecessary buffers are reduced. This saves space and capital.

How is traceability ensured in case of material defects?
The strict adherence to the First-In, First-Out principle ensures that the oldest material is always used first. This allows for easy traceability in case of material defects or process disruptions.

Can the size of the FiFo station be adapted to our space conditions?
Yes, the modular design of our rail system allows for quick and uncomplicated adaptation to your individual needs and space conditions. Track width and depth are flexible.

Can we also store heavy and light parts combined?
Yes, the system is designed for this. Light parts can be stored in racks that can be integrated into the station, while heavy parts are provided on floor rollers or material carts.

Are accessories like information boards available?
Yes, the station can be equipped with info boards to improve information provision. A height restriction for material carts is also easily realizable as a visual control.

How many floor dollies can be staged per lane in a FiFo station with maximum lane depth (2400 mm)?
The maximum number of floor dollies and material carts in a FiFo station depends on the dimensions of the dollies or carts. With a lane depth of 2,400 mm, four floor dollies with a depth of 600 mm can be accommodated. Upon request, sales partners can also provide custom solutions that fall outside these standard specifications.

How does the FiFo station support the principles of Lean Production?
The FiFo station is a core element of Lean Production. It consistently implements the principles of FiFo (First-In, First-Out), Kanban, and 5S, reduces waste, and ensures a transparent, efficient material flow.

Can the FiFo station also be used in ESD-protected areas?
Yes, our rail system and its components are also available in ESD-conductive versions. This allows you to safely use the system in electronics manufacturing.

How easy is it to set up and integrate a FiFo station?
Assembly is very simple thanks to the modular system. The components can be quickly connected with few tools to form a stable unit and integrated into your production environment.

I am interested in the One-Piece-Flow solution with FiFo. What are the next steps?
Contact us directly. Your request will be immediately forwarded to one of our qualified partners, who will promptly advise you on your individual One-Piece-Flow solution.

What exactly is the One-Piece-Flow system?
It is a production system designed for a continuous, U-shaped material flow. It combines an Xlean conveyor with strategically placed FiFo (First-In, First-Out) racks for maximum efficiency.

What is the main advantage of your One-Piece-Flow solution?
The main advantage is the massive increase in production efficiency. By optimizing the material flow, lead times are shortened, buffer times are minimized, and productivity is maximized.

How does the FiFo principle help to increase efficiency?
The integrated FiFo stations ensure that materials and components are always processed in the correct, chronological order. This prevents bottlenecks, reduces search times, and optimizes the entire material flow.

How are production lead times reduced?
The U-shaped layout drastically reduces travel distances for employees and materials. The smooth movement of workpieces from station to station eliminates unnecessary waiting times and ensures maximum throughput.

What makes the system so gentle on materials?
The XLean conveyor components are specially designed for a smooth and low-vibration movement of the workpieces. This protects sensitive components and ensures the quality of your products.

Can the One-Piece-Flow solution be adapted to our specific products and processes?
Yes, the system is based on our flexible aluminum profile system (EcoShape). It can be easily expanded and adapted to different product sizes, process steps, and production layouts.

What accessories are available to make the material supply more flexible?
We offer mobile accessories such as material carts. These increase flexibility in material supply and can serve as additional provisioning points directly on the line when needed.

Can existing workstations be integrated into the system?
Yes, our modular system makes it easy and cost-effective to integrate existing workstations and equipment into the One-Piece-Flow line.

Is the system a good foundation for lean production?
Yes, the system is the ideal foundation for lean manufacturing. It consistently implements core principles such as continuous flow and the FiFo principle, helping to eliminate waste in the process.

Is the system also suitable for electronics manufacturing, i.e., ESD-safe?
Yes, all components of the system, from the profiles and conveyor to the racks, are also available in ESD-conductive versions to protect your sensitive electronic components.

How complex is the installation of a One-Piece-Flow line?
Thanks to the modular system, assembly and commissioning are extremely simple and require only a few tools. Changes or expansions can be implemented quickly and flexibly.