Person designing modular aluminum profile systems in CAD software on a laptop, surrounded by blueprints for conveyor systems, partitions, and workbenches. Configurable production systems
  • Efficient production through modular components
  • Flexible and future-proof design of your shop floor
  • Efficient, flexible and future-proof solutions for today and tomorrow
Modular, manual production workstation on the shop floor with configurable flow rack systems, conveyors, and industrial equipment Tailor-made production optimization. Made by Bosch Rexroth.

Inspiring application examples. Tailored solutions. Maximum effectiveness for your production.

Bosch Rexroth Aluminum Chameleon Adaptable for any application. Watch the video

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More efficiency for your processes

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Services & processes

MTpro planning software supports you from implementation through to lean, waste-free production. Short lead times and flexible processes help bring your vision to life.

Bosch Rexroth workstations with manual linked EcoFlow, Lean, ESD.

Lean manufacturing

Our applications enable the rapid and efficient adaptation of production lines while eliminating waste in accordance with lean manufacturing principles.

Man standing at workbench

Ergonomics

Ergonomic workstations help reduce waste in manufacturing. They adapt to employee requirements, promoting comfort and efficiency, rather than forcing employees to adapt to the workplace.

Bosch Rexroth ESD pictogram

ESD protection

Electrostatic discharges (ESD) can damage sensitive components. With our range of ESD protection products, you can reliably safeguard your production environment against ESD-related damage.

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Together towards the perfect solution:

The global Rexroth partner network

  • We provide the technological foundation with our state-of-the-art applications and systems
  • Our certified partners contribute their specialized expertise and local service capabilities to tailor these technologies precisely to your requirements

This collaboration ensures that you receive a solution that is not only technologically advanced but also perfectly integrated into your processes.

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Discover more applications

Explore more solutions from Bosch Rexroth.

Application dynamic seating and its typical movement sequences while working

Swivel Chairs

  • Chair design for all areas of use
  • Supports the S shape of the vertebral column, lumbar support
  • Use of environmentally-friendly materials

To the online catalog

7-axes collaborative robot arm

Kassow Robots - 7-axes collaborative robot arm

  • The five lightweight 7-axis cobots from Kassow Robots are ready for use in next to no time and are suitable for companies of all sizes.
  • They have a payload of 5 to 18 kg and achieve a reach of 850 to 1800 mm at a joint speed of up to 225 degrees per second.

More about Kassow Robots

Success Stories

Success Story Manual Production Systems LTI/Levitec

Increased poductivity at shorter cycle times

Handy lean production units consisting of the EcoShape tubular framing system and aluminum profiles from Bosch Rexroth for the production of high-speed drives.

Success Story Manual Production Systems Berlinger

Healthy employees are more productive

Ergonomic, height-adjustable assembly line from Bosch Rexroth ensures flexible and efficient manufacturing processes for tamper-proof packaging systems.

Are you ready to optimize your processes?

Get in touch with us – we look forward to your inquiry.

Frequently asked questions about Manual and Configurbale Production Systems from Bosch Rexroth

What do Bosch Rexroth's manual production systems (MPS) stand for?

They are developed strictly in line with lean principles to avoid waste and to enable the quick planning and realization of lean production facilities.

What are the three pillars of MPS?

Workstations, material supply, and linking – these allow individual workstations and entire lines to be efficiently adapted.

How does Bosch Rexroth support the planning and implementation?

With the MTpro planning software throughout the entire implementation process, complemented by short delivery times and flexible workflows.

What ergonomic advantages do the workstation solutions offer?

The workstations adapt to the employees (e.g., height-adjustable), reduce fatigue, and increase productivity; swivel chairs support the lumbar spine and promote dynamic sitting.

Are there ESD protection solutions for production?

Yes, a wide range of ESD products reliably protects sensitive components from electrostatic discharges.

What is EcoFlow designed for?

For material flow at and between workstations as well as in the warehouse/picking area; it reduces strain as products are transported on manual conveyor tracks.

What distinguishes the EcoShape round tube system?

Poka-yoke design, anti-rotation protection, and combinable connectors (including D28, D28L, N10) enable easy and secure assembly.

Can I configure individual workstation solutions?

Yes, you can choose between tailor-made solutions based on parameters or standardized products – for targeted resource use and higher productivity.

Where can I find products and documents?

In the Rexroth Store and in the catalog (PDF); videos on workstations and flow rack systems are also available.

What are the advantages of the LED basic system luminaires?

They are 50% brighter with 20% lower energy consumption and enable up to 50% lower investment costs in tri-light configuration.