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Bosch Rexroth Aluminum Chameleon Adaptable for any application. Watch the video LED basic system lamps LED basic system lamps — a new approach to ergonomic lighting

Compared to current LED system lamps, they are 50% brighter and use 20% less energy.
And require half the investment thanks to the innovative tri-light configuration.

 To the online catalog Explanation video of Bosch Rexroth Manual Production Sytstems Dicover the Flow Rack Systems from Bosch Rexroth. Watch the video View of an efficient workstation with ergonomic parts supply from Bosch Rexroth Level up your manual production

Find the right solutions for your manual or semi automated lines.

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SHAPE YOUR LEAN SHOPFLOOR
with Rexroth Manual Production Systems

The main concern of modern production is to avoid waste. The MPS Manual Production Systems from Rexroth have been developed strictly in line with aspects for lean production, enabling simple and fast planning and implementation of lean production installations.

The demands on modern, lean production are more than just focusing on individual modules. In fact, an integrated system with a uniform implementation concept comes to the forefront. At Rexroth, this concept is reflected by the MPS philosophy.


Design your individual workstation solution

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Our Framework for your efficient production

Employee is working with Bosch Rexroth Engineering Software MTpro

Services & Processes

Using our MTpro planning software, we assist you throughout the entire implementation process. Also we will guide you throughout the entire lean production process. The MPS philosophy is rounded by Bosch Rexroth's short delivery times and process flexibility, enabling you to make your thoughts on lean production a reality without any waste.

Bosch Rexroth workstations with manual linked EcoFlow, Lean, ESD.

Lean manufacturing

Based on the three pillars of the Manual Production Systems covering workstations, material supply and linking, you can create, for example workstations, as well as entire production lines, that can be quickly adapted to your work content and executed in an extremely efficient manner and avoiding waste in line with "lean" principles.

Man standing at workbench

Ergonomics

An ergonomic workstation design plays a decisive role in reducing waste during production. From an ergonomic aspect, the main focus is on the worker. This is why the workstations from Bosch Rexroth are designed to fit each worker and not the other way around.

Bosch Rexroth ESD pictogram

ESD protection

Electrostatic charges develop as a result of electric charging generated by friction on various materials or by induction in electric fields. They can then discharge and damage or destroy sensitive components. We offer a large selection of products to protect your products from damage caused by ESD.

Product Overview Manual Production Systems

Bosch Rexroth EcoShape tubular framing for material shuttle

Eco Shape Tubular Framing

  • Connectors can be combined with the EcoShape D28L and D28L, N10 round tubes, as well as the D28 round tube
  • Poka yoke system for easy and secure connector installation
  • Twist locks for secure joints

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More about tubular framing
Application dynamic seating and its typical movement sequences while working

Swivel Chairs

  • Chair design for all areas of use
  • Supports the S shape of the vertebral column, lumbar support
  • Use of environmentally-friendly materials

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7-axes collaborative robot arm

Kassow Robots - 7-axes collaborative robot arm

  • The five lightweight 7-axis cobots from Kassow Robots are ready for use in next to no time and are suitable for companies of all sizes.
  • They have a payload of 5 to 18 kg and achieve a reach of 850 to 1800 mm at a joint speed of up to 225 degrees per second.

More about Kassow Robots
Bosch Rexroth Workbench with swivel chair and drawer cabinet

Customized Workstations

Choose from custom products, which enable you to put together the perfect solution using numerous parameters. Or select from standard products with fixed dimensions.

  • Targeted and optimized use of capacities
  • Work with reduced fatigue
  • Increased productivity

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Material Shuttles

Material Shuttles

  • Economical thanks to various conveyor tracks and rollers
  • Universal with customer-specified equipment and dimensions
  • Future-proof by easy conversion and expansion

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EcoFlow

EcoFlow

EcoFlow components are used to implement material flow systems at workstations, to link workstations, as well as in the warehouse and commissioning area. EcoFlow eases worker strain because products and workpiece pallets are conveyed on manual slide sections.

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Success Stories

Success Story Manual Production Systems LTI/Levitec

Increased poductivity at shorter cycle times

Handy lean production units consisting of the EcoShape tubular framing system and aluminum profiles from Bosch Rexroth for the production of high-speed drives.

Success Story Manual Production Systems Berlinger

Healthy employees are more productive

Ergonomic, height-adjustable assembly line from Bosch Rexroth ensures flexible and efficient manufacturing processes for tamper-proof packaging systems.

Frequently asked questions about Manual Production Systems from Bosch Rexroth

What do Bosch Rexroth's manual production systems (MPS) stand for?
They are developed strictly in line with lean principles to avoid waste and to enable the quick planning and realization of lean production facilities.


What are the three pillars of MPS?
Workstations, material supply, and linking – these allow individual workstations and entire lines to be efficiently adapted.


How does Bosch Rexroth support the planning and implementation?

With the MTpro planning software throughout the entire implementation process, complemented by short delivery times and flexible workflows.

What ergonomic advantages do the workstation solutions offer?

The workstations adapt to the employees (e.g., height-adjustable), reduce fatigue, and increase productivity; swivel chairs support the lumbar spine and promote dynamic sitting.

Are there ESD protection solutions for production?

Yes, a wide range of ESD products reliably protects sensitive components from electrostatic discharges.

What is EcoFlow designed for?

For material flow at and between workstations as well as in the warehouse/picking area; it reduces strain as products are transported on manual conveyor tracks.

What distinguishes the EcoShape round tube system?

Poka-yoke design, anti-rotation protection, and combinable connectors (including D28, D28L, N10) enable easy and secure assembly.

Can I configure individual workstation solutions?

Yes, you can choose between tailor-made solutions based on parameters or standardized products – for targeted resource use and higher productivity.

Where can I find products and documents?

In the Rexroth Store and in the catalog (PDF); videos on workstations and flow rack systems are also available.

What are the advantages of the LED basic system luminaires?

They are 50% brighter with 20% lower energy consumption and enable up to 50% lower investment costs in tri-light configuration.