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Reducing your product's cycle time: that moves us.

ACTIVE Mover

Assembly of pressure gauges with a variety of variants in a short cycle.

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Bosch Rexroth ACTIVE Mover linear-motor-driven transfer system

Linear motor driven transfer system ACTIVE Mover

For high-speed applications

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Bosch Rexroth video of ACTIVE Mover linear-motor-driven transfer system

Increase your process quality, productivity and profitability

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BOOST YOUR PRODUCTION with the ACTIVE Mover transfer system

HIGH-SPEED APPLICATIONS AND SHORTER CYCLE TIMES

High speed, rapid acceleration and a low-friction, magnetic clutch help reduce cycle time. Workspiece pallets can be moved indepently to any defined position, even along curves, at a wide range of acceleration rates and speeds smoothly and with precision. All this while also remaining easily accessible, giving you maximum accessibility to the workpiece.

SOLUTION FOR HIGH PRODUCT VARIETY OR SENSITIVE MATERIALS

Free programming and control of each individual workpiece pallet allows flexible realization of process flows.The pallets can move back and forth, asynchronously and synchronously.This offers maximum flexibility in retooling processes. Gentle movements, integrated collision avoidance and auto-queuing at workstations guarantee a smooth transport for sensitive products.

USES AS VERSATILE AS ITS APPLICATIONS

Practial flexibility – versatile uses.

The ACTIVE Mover can be used in assembly lines in key sectores like:

Electronic controller parts
Printed circuit boards for electronics manufacturing
Pharmaceutical and cosmetic industries
Syringes in the medical technology sector
Components for electric motor production

ACTIVE Mover features at a glance

Precision

Exact workpiece pallet positioning without additional indexing. Workpiece pallets are automatically moved to any position with precision, even along curves. This not only increases process quality, it also improves your productivity and, with it, your profitability.

Impression of the acceleration phase of ACTIVE Mover Transfer System from Bosch Rexroth

Speed

The low-friction, magnetic clutch between linear drive and workpiece pallet helps achieve high speeds and rapid acceleration. In addition, no time is lost from stopping, positioning and adjusting. Benefit from reduced cycle time and increase your productivity while lowering costs.

Woehner Group ACTIVE Mover transfer system detailed view of a workpiece pallet

Robustness

A powerful drive moves workpiece pallets weighing up to 10 kg with up to 160 N. The bores in the sturdy base frame allow specific work stations or enclosures to be directly integrated, making the ACTIVE Mover transfer system highly versatile.

Woehner-Group ACTIVE Mover workpiece pallet with Identification system

Flexibility

Save on costs by covering the majority of your manufacturing processes with one system and standardizing your production facility. The following operating modes are available: reverse, asynchronous and synchronous.

Key technical data


High repeat accuracy:	of ± 0.01 mm
Speed:	of up to 150 m/min
Acceleration:	of 40 m/s² with 1 kg load, 10 m/s² with 10 kg payload
Load per workpiece pallet:	up to 10 kg
Workpiece pallet:	width of 165 mm, up to 500 mm for intake
Open interface:	Ethernet/IP, PROFINET, EtherCAT, Sercos, etc.
Sturdy design
Reversable operation
Asynchronous and synchronous operation
Order information

Success Stories

Assembly of pressure gauges with a variety of variants in a short cycle

The ACTIVE Mover transfer system reduces set-up times in production by more than 50 percent and thus increases productivity.

Woehner Group fully-automatic assembly line with ACTIVE Mover Transfer System

Up to 40,000 parts per day

With a totally automated assembly line and the linear motor transfer system ACTIVE Mover, up to 94 varieties can be produced, no retrofitting required.