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BOOST YOUR PRODUCTION
with Rexroth conveyor systems
High quantities with short cycle times and full automation or small batch sizes with high variant diversity in partially-automated systems with manual workstations. With proven transfer systems, Bosch Rexroth offers economical transport solutions that can be scaled as needed for almost any application. All systems are designed for modular flexibility. This speeds up planning – and allows you to easily upgrade or modify existing systems.
Product Overview Conveyor Systems
TS 1 Transfer System
Precision assembly and fast processes
The TS 1 transfer system is specifically tailored to small, lightweight products and assemblies, which require high positioning accuracy and repeatability.
The TS 1 Transfer System has been especially designed for the precise assembly of more demanding products. One of the strengths of the TS 1 is that it can be integrated into the pre- or part assembly stage of a larger system.
It meets the same high standards of quality as all the Rexroth transfer systems i.e. long service life, sturdiness and easy maintenance.
Key Technical Data
- Weight class: 0-3 kg
- Workpiece pallet sizes 80 x 80 to 160 x 160 mm.
TS 2plus Transfer System
Versatile. Robust. Adaptable. The proven transfer sytstem for a wide range of appications
From the automotive industry and the electronics industry to household appliances and electronics manufacturing: With their diverse system components, TS 2plus assembly lines are suitable for use in a wide range of industries.
The versatile transfer system TS 2plus is reliable even under difficult conditions, such as in ESD environments or in clean room and dry room applications, and is thus suitable for a variety of sectors, from the automotive industry, to electronics and electrical technology, through to medical technology and the optical industry.
Key Technical Data
- Weight class: 0-240 kg
- Workpiece pallet sizes 160 x 160 to 1,200 x 1,200 mm.
TS 2pv Transfer System
Gentle. Clean. Economical. Tailor-made solution for the solar industry
Photovoltaic modules in thin-film and silicon cell technology can be transported directly on the new Rexroth TS 2pv transfer system. The TS 2pv is based on the proven TS 2plus transfer technology and has been customized to suit the specific demands in the solar industry.
It is ideal for standardized series production with high-volume. Thanks to their closed surface and a special treatment, the system’s toothed belts feature particularly low friction and wear. The TS 2pv fulfills the requirements for clean room class 6 (ISO 14644-1) and can be used throughout ESD environments.
Key Technical Data
- Conveyor sections for transporting hot glass modules of up to 160°C
- Completely free of silicone, no exposed grease and oils
- 100% application in ESD environments
- Suitable for clean rooms with class 6 (EN ISO 14644-1)
- Conveyor mediums tailored to customer applications
- Available as a 2, 3, 4 and 5-track solution
- Optional frequency converters for smooth speeds
- Pre-assembled belt sections
TS 5 Transfer System
Modular. Reliable. Efficient. The roller conveyor system for heavy loads
The roller conveyor TS 5 conveys loads of up to 400 kg or more even over long distances and its robust construction make it especially suitable for harsh and oily environments.
The optimized TS 5 can be adjusted even more flexibly to the requirements of the most diverse industries - from the automotive industry, to electro mobility and electronic and household devices. The elite class of roller conveyors offers an efficient and economical solution for every application.
Key Technical Data
- Weight class: 0-< 400 kg
- Workpiece pallet sizes 455 x 455 to 1,040 x 845 mm.
VarioFlow plus Chain Conveyor
Economic, customized parts transport. Easily installed, with low-noise operation
With the VarioFlow plus system, Rexroth offers you a high-performance, standardized and versatile chain conveyor system suitable for Food & Packaging applications, Health Care applications, Automotive & Electronic assembly line applications and machine chaining applications.
The modular Rexroth VarioFlow plus chain conveyor system consists of components that can be used universally for all system widths. This reduces the parts that must be stocked by the user. The stable chain permits tensile forces of up to 1,250 N. The chain surface is nearly closed, allowing even the smallest of parts to be transported safely and reliably.
Key Technical Data
- Tensile force of chain: up to 1250 N
- Conveyance speed: up to 60 m/min (on request up to 100 m/min)
- Chain width: 65/90/120/160/240/320 mm
- Operation noise level: typically <70 dbA @ 30 m/min
- Versions: aluminum or stainless steel version
High-Speed Conveyor Systems
ActiveMover
The new standard in short cycles more accurate, quicker, stronger
The ActiveMover linear motor transfer system can be used wherever products have to be transported particularly quickly and precisely. The workpiece pallets accelerate with up to 4g and achieve an extremely high dynamic.
ActiveMover covers a wide range of assembly applications in electronics production, the automotive supply industry, medical technology and life sciences.
Profit from the in-depth knowledge of occupational physicians and ergonomics experts boosted by findings gained from decades of experience in the industrial production environment.
Key Technical Data
- High repeatability of ±0.01 mm
- Speed of up to 150 m/min
- Acceleration of 4g for 1 kg, 1g for 10 kg payload
- Load per workpiece pallet up to 10 kg
- Workpiece pallet width 165 mm, for holding fixture ≤500 mm
Flexible Transport System FTS
Transport and positioning for demanding applications
The flexible transport system (FTS) from Rexroth is a unique technical solution for transporting and positioning materials and workpieces. Where traditional rollers, chains or belt systems reach their limits for any reason, FTS is the perfect concept. It delivers higher accuracy, allows for freely programmable individual and synchronized movements, and is faster than traditional systems. The completely non-contact drive concept particularly ensures particle-free transport in vacuum.
TS 2 Booster
Ten times quicker in short cycle transfers.
A complete series of pallet based transfer, positioning, and control modules satisfies all requirements of manual and automated assembly operations, and allows the configuration flexibility required in today's competitive manufacturing environment. Reduced cycle times thanks to the consistent use of the same workpiece pallets and their “on-the-fly” takeover onto linear motor-driven sections
- Exact positioning of the workpiece pallet – without additional positioning unit or handling system
- Savings in assembly time and costs thanks to the standardized and preconfigured assembly
- Flexibly compatible within the transfer system TS 2plus
- Acceleration max. 3g / 30 m/s2
- Speed max. 3 m/s (180 m/min)
More about material flow and intralogistics
How to close the gap between production and logistics? Learn how the autonomous transport system ActiveShuttle leads the way for your material supply.
