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Smart Function Kit for pressing and joining applications

Smart Function Kit for pressing and joining applications

Flexible, compact and future-oriented.

Servo press for multiple standardized joining tasks

Whether it be assembly, joining, forming, measuring or testing – the Smart Function Kit is suitable for many pressing and joining applications with forces up to 70 kN. The modular servo press combines mechanical and electrical Rexroth components with software and is the perfect basis for system integrators or end users with process know-how.

Flexible, compact and future-oriented

You benefit from easy product selection, commissioning, programming and evaluation. Furthermore, the Smart Function Kit can be connected via open interfaces and conveniently monitored on a tablet. This maximizes transparency, reduces downtime and increases the productivity of the electric press.



Smart Function Kit for pressing and joining applications
  • Electromechanical cylinder, servo motor and force sensor

    Electromechanical cylinder, servo motor and force sensor

    Compact and suitable for a variety of pressing and joining applications

  • Servo drive with industrial PC and network connection

    Servo drive with industrial PC and network connection

    I4.0-capable, can be integrated into higher-level systems

  • Browser-based, intuitive Web HMI

    Browser-based, intuitive Web HMI

    For commissioning, programming, operation and process analysis

Electromechanical cylinder, servo motor and force sensor
Electromechanical cylinder, servo motor and force sensor

Electromechanical cylinder, servo motor and force sensor

Compact and suitable for a variety of pressing and joining applications

  • Electromechanical cylinder, freely configurable strokes up to 400 mm
  • MS2N series servo motor with absolute encoder and brake
  • Optional: Force sensor with DMS technology for cost-effective and robust force measurement

Servo drive with industrial PC and network connection
Servo drive with industrial PC and network connection

Servo drive with industrial PC and network connection

I4.0-capable, can be integrated into higher-level systems

  • IndraDrive HCS01 servo drive with integrated IndraMotion MLD PLC and STO or Safe Motion safety function
  • Series PR21 Industrial PC, Linux operating system, software and web server with HMI. I4.0-capable: connection via OPC-UA, data access via ReST API
  • Fieldbus connection: Profinet, Ethernet IP, EtherCAT, Sercos III

Browser-based, intuitive Web HMI
Browser-based, intuitive Web HMI

Browser-based, intuitive Web HMI

For commissioning, programming, operation and process analysis

  • Wizard for easy commissioning
  • No programming knowledge necessary (zero programming)
  • Graphical programming via drag & drop in seconds
  • OK/NOK assessment of the process using graphically produced assessment elements
  • Easy integration into higher-level control and IT infrastructure

One system – multiple applications

Smart Function Kit - Applications assembly and joining

Assembly and joining

  1. Press-Fitting
  2. Crimping
  3. Assembling
  4. Riveting
  5. Bonding
  6. Inserting
  7. Welding
  8. Clipping

Smart Function Kit - Application Forming

Forming

  1. Bending
  2. Embossing
  3. Deep Drawing
  4. Shaping

Smart Function Kit - Application Testing

Testing

  1. Testing
  2. Measurement

One mechatronic solution – numerous benefits

Easy product selection

Easy product selection

  • Pre-selected mechanical and electrical components as well as software are combined in various kits for forces up to 70 kN
  • Quick and easy design, selection and configuration with modern e-tools
  • All components from a single supplier

Product selection with LinSelect
Product selection with LinSelect
Plug & Produce

Plug & Produce

  • Delivered in a single package, including preinstalled operating software
  • Quick, guided commissioning in a wizard with automatic parameterization of the servo drive

Zero Programming

Zero Programming

  • Easy graphical programming requiring no knowledge of programming
  • Browser-based web HMI for various end devices with a modern design

Open interfaces

Open interfaces

  • Functional modules allow quick connection to higher-level control systems
  • IoT connection via OPC-UA
  • Data access via ReST API

Technical Data

System overview

  • Nominal force up to 70 kN
  • Protection class mechanics IP54 control cabinet IP20
  • Stroke individually configurable up to 400 mm
  • Force measuring sensor with DMS technology
  • Servo drive with STO or Safe Motion safety function

Technical Data
Technical Data
Contact

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Learn more about Smart MechatroniX now.

Get to know our smart, ready-to-use solution packages now. We look forward to your inquiry and will be happy to advise you!

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