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Automation of FMCG Production

rexR: Hi-speed Industrial Robots and Robotic Systems

More solutions, here.

We are the first company in South-East Asia to produce and implement delta robots for high-speed operations in FMCG. With rexR as the service provider for Bosch Rexroth, we help produce and implement industrial robots and robotic systems for automation production processes, packaging and pick & place of consumer goods.

Modules of the robotic system

  • Conveyor systems

  • XFrame

  • Delta Robots

  • Collaborative Robots

Conveyor systems

Functions:

• Product transfer from output conveyor and provision of the controlled clear-ance between packages

• Product pick-up from the conveyor and its transfer to the work envelope

• Transfer of the containers to the work envelope and out.

Features:

• The main parts are made of stainless steel

• Pneumatic system that limits the number of incoming containers

• Optical sensor that registers the arrival of the product/containers

XFrame

Functions:

• Provides the placement of the delta robot, cabinets, operator panel, con-veyors and other components.

• Provides the supply of power and compressed air through the inputs.

• Adjustable supports ensure the stabil-ity of the installation.

Features:

• The modular construction allows to configurate the frame flexibly for different tasks.

• Hatches and covers have seals that prevent moisture from entering the frame.

• Integrated energy and logic interface chains

• Ability for further extension and modifications in case of upgrade

Delta Robots

• Planetary high-precision gearboxes are made of stainless steel, protection class accord-ing to standard IP66

• Motors, three-phase, synchronous, with permanent magnets IP65

• The details of the construction are made of aluminum alloy, which has undergone glass blasting, anodizing and composite materials

• Product movement speed: up to 10 m/s

• Load capacity: up to 6 kg

• Work envelope diameter up to 1600 mm

Collaborative Robots

Kassow robot KR1018

• Payload: 18 kg

• Reach in all directions: 1000mm

• Weight: 34 kg

• Degrees of freedom: 7

• Repeatability: +/- 0.1mm

• Joint speed (deg / sec):170/225

• IP specification: IP54

We use simulation of a robotic system operation in a virtual physical world where the program code is processed and technical economic parameters of the solution are formed. This allows us to accurately simulate the operation of the system and provide the customer with a detailed technical solution.

Benefits of the modular technology

installation without disassembly of production line

Installation without stopping production line

The modular technology combined with the prefabricated frame allows installation without disassembly of the production line.

Installation under conditions of limited space

Installation under conditions of limited space

Installation can be carried out in a limited space and when there is no possibility for delivering large-sized constructions.

Hygienic design

Hygienic design

The solutions are designed for use in the food industries.

Market positioning

Robotic systems have a wide range of applications. Our products are used in most FMCG industries, as well as in a number of heavy industry sectors.

bakery industry automation

Bakery

meat industry automation

Meat

beverage industry

Beverages

chemicals industry

Household chemicals

Medical devices and life science automation industry

Medical devices and life science

Dairy industry automation

Dairy

Perfumes and cosmetics industry automation

Perfumes and cosmetics

Consumer electronics automation industry

Consumer electronics

Why us?

Service

• Standard warranty service period – 1 year.

• The possibility of remote monitoring.

• Annual software update as part of a service contract.

Business case

• Increase production efficiency by reducing the number of personnel providing manual labor

• Significant reduction in the percentage of defects in the production process

• Marginality increase by reducing production cost

• Constant quality of the product

• Low total cost of ownership

• Increase production safety

working with automation in fmcg, rexr

Get to know more about the services and products.

We look forward to answering your questions about rexR.

rexR is based in Kuala Lumpur, Malaysia, where the R&D center and production office are located.

Contact us